Front Runner SSDS201 User manual

DRAWer

FORD RANGER

SSDS201 / SSFR001

INSTALL TIME: 1 Hour

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IMPORTANT WARNING!

IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR

VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY IN-

JURY OR DEATH TO YOU OR TO OTHERS. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER

PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PROD-

UCTS FOR ADJUSTMENT, WEAR, AND DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTION

AND CAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDER-

STAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOR-

OUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSION

AL INSTALLER OR OTHER QUALIFIED PERSONNEL.

Thank you for purchasing a Front Runner Storage System.

This Storage System is made up of the following components:

1. A Drawer System - SSDR010

2. ADeck Support System - SSWS001

3. A Vehicle Specific Deck Set - SSDS201

Before you start, take a moment to familiarize yourself with these Fitting Instructions and all the components received.

Depending on the vehicle not all components received will be used. Refer to Pages 2 & 3 for a list of all the components

and quantities of required.

Item # Quantity Description

1 1 TWIN DRAWER SYSTEM

2 4 TURNBUCKLE

3 4 WING NUT

4 4 D-RING

5 4 M6 x 20 HEX BOLT

6 4 M6 SPRING WASHER

7 4 M6 x 19 FLAT WASHER

8 6 EYE NUT

9 6 STUD PLATE

10 6NYLON WASHER

11 460mm C-HOOK

12 2M8 x 16 HEX BOLT

13 1M8 CHANNEL NUT

14 1M8 x 25 FLAT WASHER

15 1M8 SPRING WASHER

16 1TRACK

GET ORGANIZED...

Here is what you are looking at for SSDR010:

You will need:

10 mm Flat & Socket Wrench

4 mm Hex Key

a Friend

Measuring Tape

Suitable Marker Pen

Drill Machine

6.5 mm Drill Bit

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GET ORGANIZED CONT...

Here is what you are looking at for SSWS001:

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26 27

Here is what you are looking at for SSDS201:

28 31

Item # Quantity Description

28 1FRONT LEFT DECK

29 1REAR LEFT DECK

30 1REAR RIGHT DECK

31 1FRONT RIGHT DECK

32 2M6 NYLOC NUT

33 2D-RING

34 6M10 x 50 FLAT WASHER

35 6M6 x 25 HEX BOLT

36 4M6 x19 FLAT WASHER

37 2M6 x 25 COUNTERSUNK SCREW

38 2M6 FINISHING WASHER

39 1LEFT HAND FRONT FACE

40 1RIGHT HAND FRONT FACE

41 4M6 x 16 BUTTON HEAD BOLT

Item # Quantity Description

17 11 M6 x 20 HEX BOLT

18 11 M6 SPRING WASHER

19 16 M6 FLAT WASHER

20 16 M6 x 16 HEX BOLT

21 27 M6 x 19 FLAT WASHER

22 16 M6 NYLOC NUT

23 1REAR SUPPORT

24 6WING SLIDER TYPE 1 - 3 LEFT, 3 RIGHT

25 4CORNER WING - 2 LEFT, 2 RIGHT

26 2WING SLIDER TYPE 2 - 1 LEFT, 1 RIGHT

27 4SIDE WING - 2 LEFT, 2 RIGHT

Prepare for installation

Loosely assemble the left and right hand Side Wing Sets (Items 24, 27) as shown below using two M6 x 16

Hex Bolts, two M6 Flat Washers, two M6 x 19 Flat Washers and two M6 Nyloc Nuts as shown (Items 19, 20,

21, 22) received with SSWS001.

()

Using Step 2A as a guide, loosely assemble the Corner Wings (Items 24, 25, 26) as shown.

()B

Loosen the round end of the four Turn Buckles (Item 2) supplied with SSDR010. Screw a M6 Wing Nut

(Item 3) onto each round end and reassemble the Turn Buckles as shown.

(

)

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Prepare for installation cont...

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Slide a Channel Nut (Item 13) into each end of the Track (Item 16). Place the Track under the front of the

Drawer System and line the Channel Nuts in the Track up with the mounting holes in the front corners of

the Drawer System. Loosely secure the Track to the Drawer System using the two M8 x 16 Hex Bolts, two

M8 x 25 Flat Washers and two M8 Springs Washers (Items 12, 14 15). Center the Track from left to right

and fasten.

()

(

)

Using six M6 x 20 Hex Hex Bolts, six M6 Spring Washers and six M6 x 19 Flat Washers removed in Step 2E,

secure the Rear Support (Item 23) to the back of the Drawer System as shown.

()E

Looking at the rear of the Drawer System, remove the bolts as indicated by the arrows. Keep the bolts and

washers safe as they will be used at a later stage.

Prepare for installation cont...

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Looking from the front of the Drawer System, loosely secure a D-ring (Item 4) supplied with SSDR010 to

the top of each first support pillar using a M6 x 20 Hex Bolt, M6 Spring Nut and M6 x 19 Flat Washer

(Items 5, 6 & 7) supplied with SSDR10 as shown below.

()

(

)

Working inside the loadbay, just below the wheel arches towards the rear of the vehicle, measure and

mark the load bay either side as indicated below. Drill a 6.5mm hole on each of your markings.

Place, Mark & Drill

6.5mm Hole

760 mm

130 mm

Outer Rib

Edge of Load Bay

Prepare for installation cont...

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Secure the two D-rings (Item 33 received with SSDS201) to the inside of the vehicle's load bay. You will be

bolting through the two 6.5 mm holes drilled in Step 2H using two M6 x 25 Hex Bolts, four M6 x 19 Flat

Washers, two M10 x 50 Flat Washers and a two M6 Nyloc Nuts (Items 32, 34, 35, 36 received with SSDS201)

as shown.

()

Install Drawer System

Lift the Drawer System (Item 1) into the vehicle's load

bay and position it 55 mm in from the front of the load

bay and center it from left to right.

()

Tail Gate

55 mm

Load Bay

Install Drawer System cont...

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Secure the Side Wing Assemblies from Step 2A to the Drawer System using six M6 x 20 Hex Bolts, six M6

Spring Washers and six M6 Flat Washers (Items 17, 18, 21) received with SSWO001.

When securing the TOP of the MIDDLE Wing Assemblies, loosely secure a D-Ring (Item 4) to the Drawer

and Wing Assembly using a M6 x 20 Hex Bolt, M6 Spring Washer and M6 x 19 Flat Washer (Items 5, 6, 7)

recieved with SSWO008 as shown.

()

Position the Corner Wing Assemblies from Step 2B over the corners of the Drawer as shown. Secure the

Assemblies to the Drawer using the remaining M6 x 20 Hex Bolts, M6 x 19 Flat Washers and M6 Spring

Washers as shown.

(

)

Install Drawer System cont...

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Secure the middle D-ring mounts on the Drawer System to the D-rings fitted in Step 2I using a C-hook and

Turn Buckle (Items 2, 11) each side. Secure the front D-Ring mounts to the tie down rings found at the

rear of the vehicle using the remaining C-hooks and Turn Buckles. Ensure the Wing Nut goes towards the

top of the Drawer System. When tightening the Turn Buckles ensure that the Drawer System remains cen-

tered left to right and 55 mm from the front. Once the Drawer is secure in position tighten the Wing Nuts

on the Turn Buckles and the Bolts securing the D-rings to the Drawer System and the vehicle's load bay.

()

MIDDLE MOUNTINGS

Ensure Wing

Nut at Top

FRONT MOUNTINGS

Ensure Wing

Nut at Top

()

Fit the Side and Rear Decks (Items 28, 29, 30, 31) into position, by "clipping" the outer edge of the Decks

into the Wing Sliders (Items 24 & 26) and pushing the Decks towards the outside of the vehicle, thereby

adjusting the Slider to the correct length. Once you are happy with the length of the Slider, carefully re-

move the Decks taking care not to move the Sliders and fasten the two bolts on each Slider, locking it into

position.

Secure the center of the Rear Decks to the Rear Support (Item 23) using the two M6 x 25 Countersunk

Bolts and two M6 Finishing Washers (Items 37 & 38).

(F )

C-Hook

Install Drawer System CONT...

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()

Assemble the two Front Faces (Items 39, 40) to

the front of the Drawer System using the four

M6 x 16 Button Head Bolts (Items 41) supplied.

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