Front Runner LAMS002 User manual

front runner

LAMS002

ENG

Thank you for purchasing Front Runner Mercedes Sprinter Ladder.

Before you start, take a moment to familiarize yourself with the Fitting Instructions and the components received.

Refer to Page 2 for a list of all the components, quantities and tools required.

READ ME !

IMPORTANT WARNING!

IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD

RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT

RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND

DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO

INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY

FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.

Please call us if you have any questions about the installation of this product.

MERCEDES SPRINTER LADDER

TOOLS NEEDED

FIGURE 1.1

GET ORGANIZED

IN THE BOX

1 1 X Top RH Ladder Side

2 1 X Top Hinge Bracket

3 8 X M10 Nut Cap

4 4 X M10 x 30 Hex Head Bolt

5 2 X Hinge Washer Plate

6 8 X M10 Flat Washer

7 4 X Foam Rubber Pad

8 12 X M6 x 16 Button Head Screw

9 4 X M10 Nyloc Nut

10 2 X Joiner Plate

11 1 X Bottom RH Ladder Side

12 12 X M6 x 12 Button Head Scew

13 1 X Bottom Hinge Bracket

14 2 X M6 Jack Nut

15 27 X M6 Flat Washer

16 1 X M6 Spring Washer

17 2 X M6 x 20 Button Head Screw

18 2 X Ladder Rung - MS4

19 25 X M6 Nyloc Nut

IN THE BOX

20 25 X M6 Nut Cap

21 1 X Bottom LH Ladder Side

22 1 X Ladder Rung - MS3

23 1 X Top LH Ladder Side

24 1 X Ladder Rung - MS2

25 1 X Ladder Rung - MS1

26 1 X Large Washer Plate

27 2 X M6 x 25 Button Head Screw

28 1 X M6 Jack Nut Tool

4mm 10mm

17mm

6.5mm

12mm

17mm

FIT AND SECURE2

2.1

2.2

2.3

Assemble the Ladder Rung (Item 25) and the

Ladder Rung (Item 24) to the Top LH Ladder

Side (Item 23) using four M6x12 Button Head

Screws, four M6 Flat Washers and four M6

Nyloc Nuts (Item 12, 15 & 19). Finish off by

placing six M6 Nut Caps (Item 20) on the M6

Nyloc Nuts.

Assemble the Top RH Ladder Side (Item 1)

and the Top Hinge Bracket (Item 2) to the

assembly in 2.1, using two M6x12 Button

Head Screws, two M6x16 Button Head

Screws, four M6 Flat Washers and four M6

Nyloc Nuts (Item 12, 8, 15 & 19). Finish off

by placing four M6 Nut Caps (Item 20) on

the M6 Nyloc Nuts.

Assemble the two Ladder Rungs (Item 18) to

the Bottom LH Ladder Side ( Item 21) using

four M6x12 Button Head Screws, four M6

Flat Washers and four M6 Nyloc Nuts (Item

12, 15 & 19).

Loosely assemble the Ladder Rung (Item 22)

and one Joiner Plate (Item 10) to the Bottom

LH Ladder Side using two M6x16 Button

Head Screws, two M6 Flat Washers and two

M6 Nyloc Nuts (Item 8, 15 & 19).

15 19 20

1920

15 19

4mm

10mm

4mm

10mm

4mm

10mm

FIT AND SECURE2

2.4

2.5

2.6

Assemble the Bottom RH Ladder Side (Item

11) and the Bottom Hinge Bracket (Item 13)

to the assembly, using two M6x12 Button

Head Screws, four M6x16 Button Head

Screws, six M6 Flat Washers and four M6

Nyloc Nuts (Item 12, 8, 15 & 19).

Loosely assemble the second Joiner Plate

(Item 10), using two M6x16 Button Head

Screws, two M6 Flat Washers and two M6

Nyloc Nuts (Item 8, 15 & 19).

Join the top and bottom assemblies by

sliding the top ladder assembly between the

Joiner Plates (Item 10) and the Ladder Rung

(Item 22).

Align the holes on the left and right and

secure using four M6x16 Button Head

Screws, four M6 Flat Washers and four M6

Nyloc Nuts (Item 8, 15 & 19). Fully tighten

all fasteners.

Finish of by placing fourteen M6 Nut Caps

(Item 20) on all the exposed M6 Nyloc Nuts.

Remove backing and place the four Foam

Rubber Pads (Item 7) onto the ladder's feet

and trim to ﬁt.

4mm

10mm

4mm

10mm

DOOR HINGE

FIT AND SECURE2

2.7

2.8

2.9

Working on the right rear door, open the door

and have a friend position the Ladder so that

the mounting holes align with the existing

holes in the top and bottom door hinge outer

castings as shown in 2.8.

Loosely secure the Ladder to the hinge

outer casting at the top of the door using

two M10x30 Hex Head Bolts, four M10 Flat

Washers, one Washer Plate and two M10

Nyloc Nuts (Items 4, 6, 5 & 9).

Repeat the above step for the lower door

Hinge mount.

Align the Ladder before fully tightening all

the fasteners.

Mark the left-hand side top & bottom holes

on the door as shown.

Remove the Ladder and all fasteners.

DOOR HINGE

17mm

FIT AND SECURE2

2.10

2.11

2.12

TOP HOLE:

Using a 6.5mm drill bit, drill a pilot hole in

the center of your marking, making sure to

go through both skins of the door.

BOTTOM HOLE:

Again using a 6.5mm drill bit, drill a pilot

hole on the bottom mark. Open the hole

using a 12mm drill bit.

Only go through the ﬁrst outer skin of the

door.

Apply Anti Rust on the exposed metal of

each hole.

Insert the M6 x 25 Button Head Bolt (Item

27) into the one side of the M6 Jack Nut Tool

(Item 28). Loosely ﬁt a M6 Jack Nut (Item

14) to the Button Head Bolt as shown.

Place the assembly into the hole drilled in

2.10. Using a 4mm Allen Key set the Jack

Nut into the hole while holding the M6 Jack

Nut Tool (Item 28) ﬁrmly.

Make sure that the Jack Nut has pulled up

all the way to the inside skin of the door

panel.

Repeat steps in 2.8 and reﬁt the Ladder to

the door hinges.

Using one M6x20 Button Head Screw, two

M6x12x1SS Flat Washers, the Large Washer

Plate and one M6 Nyloc Nut (Items 17,15, 26

& 20) for the top hole. Fully tighten.

Using one M6x20 Button Head Screw, one

M6 Spring Washer and M6x12x1SS Flat

Washer (Items 17,16 & 15) into the pre-in-

stalled Jack nut installed at the bottom in

2.11. Fully tighten.

Finish off by placing M6 Nut Caps (Item 20)

and M10 Nut Caps (Item 3) on all the M6

Nyloc Nuts and M10 Nyloc Nuts.

The Large Washer Plate (Item 26) will only

be installed on the inside of the door with

Mercedes Sprinter's High Roof and Super

High Roof models.

6.5mm

12mm

15 15

17 16 15

4mm

10mm

17mm

4mm

A B

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner Dealer in person or online.

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FINISH

Congratulations! You did it. Take a step back and admire your work!

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