Front Runner JCH004 User manual

IMPORTANT WARNING!

IT IS CRITICAL THAT ALL FRONT RUNNER RACKS AND ACCESSORIES BE PROPERLY AND SECURELY

ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT,

AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH TO YOU OR TO OTHERS. YOU ARE

RESPONSIBLE FOR SECURING THE RACKS AND ACCESSORIES TO YOUR CAR, CHECKING THE

ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT,

WEAR, AND DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND

CAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU

DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL

EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU

SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER SUCH AS A QUALIFIED

GARAGE OR AUTO BODY SHOP.

DOUBLEJERRYCANHOLDER

JCH004

ENG

INSTALL TIME: 0.5 hours

GET ORGANIZED

you will need:

a vehicle with a rack

two 8 mm wrenches

a 3 mm Allen wrench

a 4 mm Allen wrench

a 5 mm Allen wrench ...CONT'D

GET ORGANISED ...CONT'D

Hereiswhatyouarelookingat:

Item # Quantity DESCRIPTION

1 1 JERRY HOLDER BASE

2 2 STRAP 1

3 1 STRAP 2

410 HEX NUT, NYLOC; M5

5 4 BUTTON HD SOCKET SCREW; M8x12

6 4 SCHNORR WASHER

7 4 HALF HEX NUT; M8

8 2 LATCH KEEPER

9 2 CATCH TOP

10 4BUTTON HD SOCKET SCREW; M5x10

11 4HEX HEAD BOLT; M5x12

12 4FLAT WASHER; M5

Familiarize yourself with the parts and then step away from the work area and

read through these instructions from beginning to end. Grab a cup of coffee and

take a moment. A little prep now may save you a lot of time later

2ASSEMBLE STRAPS

Attach the straps together and the catches to

the straps using the 8mm wrenches.

Item # Quantity DESCRIPTION

1 2 STRAP 1

2 1 STRAP 2

3 6 HEX NUT, NYLOC; M5

4 2 CATCH TOP

5 4 HEX HEAD BOLT; M5x12

6 4 FLAT WASHER; M5

NOTE: Final adjustment of the latches must be done once the base is installed and

the Jerry Can is inserted.

NOTE the 2 bolts on strap 2 (Item 2)

are offset to one side. Make sure the

shorter offset is to the left when

assembling. See above diagram

ASSEMBLE THE LATCH KEEPER

Item # Quantity DESCRIPTION

1 1 JERRY HOLDER BASE

2 4 HEX NUT, NYLOC; M5

3 2 LATCH KEEPER

4 4 BUTTON HD SOCKET SCREW; M5x10

4ASSEMBLE JERRY HOLDER TO RACK

Slide the M8 flat nuts(Item 4) into the T-slot

of the Front Runner rack and slide to the

desired position. Orient the base so that the

catches face towards the outside of the

vehicle for easy access. Use the 5 mm Allen

wrench to fasten the bolts.

Item # Quantity DESCRIPTION

1 1 JERRY HOLDER BASE

2 4 BUTTON HD SOCKET SCREW;

M8x12

3 4 SCHNORR WASHER

4 4 HALF HEX NUT; M8

Use the 3 mm Allen wrench and the 8mm wrench to fasten the nuts and bolts.

PLACE THE STRAPS ON THE BASE

TAKE A TRIP

Inset the straps in the slot of the base and rotate them open.

Insert the Jerry can and adjust catches such that the Jerry can is securely fastened.

CHECK FOR OTHER COOL ACCESSORIES

Now's the time to take a trip to your dealer or visit

www.FRONTRUNNER.CO.ZA

After your first adventure, check the tension

on all the bolts and screws and re-tighten

where needed. You'll find a small amount of

settling has happened.

Go on many more adventures. Periodically

check the bolts- it's always wise to double

check your fasteners once in a while.

THE FINE PRINT- Always remember- you've raised the height of your vehicle- so use caution when entering parking

structures and driving under low hanging obstacles.

For the safety of your rack system and your vehicle, please obey all traffic laws and adjust speed accordingly to the load

being carried and the conditions of the road. Cargo will effect the vehicles handling.

Modifying your vehicle involves some risks and may void certain aspects of your vehicle's warranty.

2011 Front Runner Outfitters, Inc.

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