Focal Point Vesailles User guide

Versailles

Coal Effect Gas Fire

INSTALLATION, SSERVICING

AND UUSER IINSTRUCTIONS

All iinstructions mmust bbehhanded ttotthe uuser ffor ssafekeeping

Revision A 02/04

Country(s) of destination: GB, IE

Focal Point Fires plc, Avon Trading Park, Christchurch, Dorset BH23 2BT

: (01202) 499330

Fax: (01202) 499326

www.focalpointfires.co.uk

e-mail: [email protected]

Balanced Flue

INSTTALLATTION IINSTTRUCTTIONS

Preliminary Notes Before Installation

This appliance is a High Efficiency, Balanced Flue, Inset Live Fuel Effect appli-

ance. It provides radiant and convected warmth utilising the latest type burner

technology. It is 'room sealed' providing up to date technology in efficiency

and safety.

The fire is designed to fit various types of situations as listed in the Installation

Requirements. The appliance is provided complete with its own integral flue

system to be tailored to the individual installation.

The appliance must be installed by a competent person in accordance with

Gas Safety (Installation and Use) Regulations 1998. It is strongly recommended

that a CORGI registered engineer is used for this purpose, as they are the only

class of persons approved by the HSE under the above regulations.

Read all these instructions before commencing installation.

This appliance must be installed in accordance with the rules in force and only

used in a sufficiently ventilated space. No additional ventilation is normally

required. The appliance does not use room air for combustion or operation of

the flue, but an adequate supply of fresh air to maintain temperatures within

limits is advisable.

This appliance is factory set for operation on the gas type, and at the pressure

stated on the appliance data plate.

IMPORTANT NNOTES

This fire is an Inset Live Fuel Gas Fire providing radiant and convected warmth. It is designed to operate on

Natural Gas following factory set adjustments. See Data Plate on appliance for gas type and pressure.

It is the LAW that all gas appliances and fittings are installed by a competent person (such as a CORGI regis-

tered fitter) and in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British

Standards for Installation, Codes of Practice and in accordance with the Manufacturers' Instructions. The

installation shall also be carried out in accordance with the following regulations:

The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland)

(Consolidation) Regulations issued by the Scottish Development Department.

BS 5440 part 1, BS 5871 part 1, BS 6891

Note: For Republic of Ireland, reference should be made to the relevant standards governing installation.

Failure to comply with these regulations could lead to prosecution and deem the warranty

invalid.

This appliance must be installed in accordance with the rules in force and used only in a suf-

ficiently ventilated space. The appliance does not use room air for combustion or operation

of the flue, but a supply of fresh air is advisable to maintain temperatures within limits. The

combustion air supply for this appliance is ducted from the outside air by an integral flue

system. The terminal of this flue system must always be kept clear of vegetation, new build-

ings, conservatories, extensions, sheds or other potential obstructions and able to perform

its function correctly.

Consult ALL instructions before installation and use of this appliance.

This appliance is provided with its own integral flue system and must only be used as

described in these instructions with that flue system alone. NEVER connect to, open up,

extend or in any other way modify the flue system and terminal other than shortening it for

installation as described in these instructions.

This appliance is free from any asbestos material. Refractories and coal bed are constructed

from ceramic fibre.

Secction ContentssPaggeNNo.

1.0 Important NNotes 1

2.0 Appliance DData 2

3.0 Installation RRequirements 3

4.0 Terminal LLocation 4

5.0 Site RRequirements 5

5.1 Ventilation 5

6.0 Unpacking tthe AAppliance 6

6.1 Component Checklist 6

7.0 Appliance IInstallation 7

7.1 Preparing the Appliance 7

7.2 Preparing the Wall Location 8

7.3 Outside Wall Apeture 8

7.4 Gas Supply Routes 9

7.5 Installation Method 1 10

7.6 Installation Method 2 10

7.7 Installation Method 3 11

7.8 Flue Preparation 12

Secction ContentssPaggeNNo.

8.0 Gas SSupply 13

9.0 Fitting CCavity BBox 14

9.1 Cable Fixing 15

10.0 Fuel BBed LLayout 16

11.0 Decorative FFrame aand HHood 17

12.0 TTesting aand CCommissioning 18

12.1 Operating the Appliance 19

12.2 Spark Failure 19

12.3 Setting Pressure 19

13.0 Briefing tthe CCustomer 20

14.0 Servicing 21

14.1 Cleaning the Coals 21

14.2 Dismantling/Servicing the Burner 22

14.3 Removing the Firebox 23

14.4 Pilot Assembly 23

14.5 Testing for Firebox Leakage 24

15.0 Troubleshooting GGuide 25

1.0

INSTALLATION RREQUIREMENTS

Compatible wall thickness for the installation methods described in this guide are as follows:

Internal

The fire has been designed to be installed in two main ways as shown in the table; either to fit into a suitable

opening created in the inner leaf of an outside wall or a false chimney breast/extended fire surround built to

conceal the appliance. The appliance can also be fitted into an unserviceable or inoperative fireplace served

by a disused natural draught flue providing that the requirements for terminal siting and flue length can still be

successfully met. It is recommended that the old flue be sealed off.

The flue pipe must be able to pass right through the outside wall to duct fresh air in to the fire and exhaust

gases out correctly. The cavity box and firebox must be installed onto a suitable non-combustible insulating

surface at least 12 mm thick, covering the entire base area of the box. The fire must be used with a fire sur-

round and or back panel set capable of withstanding 180 degrees C minimum. Any combustible materials

directly behind the fire frame (or back panel) and close to the cavity box of the fire must be removed and

replaced with non-combustible material such as cement, browning, 'Superlux' board or equivalent materials.

External

The appliance requires a direct through the wall route behind the cavity box to the outside air. Minimum and

maximum wall thickness is shown in the table at the beginning of this section. The terminal requires adequate

clearances from other buildings, openings and obstructions to operate safely and correctly. Please refer to the

diagram shown in the flue terminal position section. Terminals exhausting in passageways, over footpaths etc

may be subject to local bye-laws, and must not create a nuisance. If in doubt contact your local council for fur-

ther advice. In any case, the safety cage which is supplied with the terminal should be fitted to ensure no

problems arise.

Avoid siting the terminal outlet close to combustible materials e.g. plastic drain pipes or fences etc. If it is

unavoidable, a metal deflector must be used if the object is significantly heated. Covered areas such as car

ports or covered walkways should be avoided, but if necessary, the following guidance may be used; The cov-

ered area should have at least two open sides (i.e. it comprises roof and maximum one supporting wall). If

more than one wall is filled, advice should be sought from CORGI on the locations suitability. For minimum

clearances see section on flue terminal location. Particular care should be taken with plastic roofs, if in any

doubt the minimum distance stated should be to the lowest part of the roof.

Installation Method - Min and Max Wall Thickness Min (mm) Max (mm)

METHOD 1: Inset into inner leaf of outside wall. 287 693

METHOD 2: Installed against inner leaf of outside wall with false chimney

breast or rebated surround concealing firebox. 100 506

APPLIANCE DDATA

Gas Group G20 Natural Gas CAT I2H

Inlet Pressure 20 mbar

Max Energy Input Gross 3.5 kW Net 3.15 kW

Max Gas Rate 0.33 m3/h

Min Energy Input Gross 2.1 kW Net 1.89 kW

Pilot Energy Input Gross 140 W Net 120 W

Setting Pressure High 17.0 mbar (± 1.0 mbar) Low 6.5 mbar

Main Injector Burner Stereo size 60

Gas Inlet Connection 8 mm compression

Ignition Piezo spark

Spark Gap 4.0 mm (± 1.0mm)

Weight 20 Kg

Efficiency Class Class 1

NOx Class Class 4

Please see Data Badge affixed to appliance for current data.

This appliance is for use only with the gas type, and at the pressure stated on the appliance

Data Badge.

1.0

INSTALLATION REQUIREMENTS (continued)

As with any flue outlet, some dicolouration of the wall around the terminal may occur with light coloured

walls. Always avoid siting the terminal in conspicuous positions on light walls.

Terminal siting guidance is given in the next section but as a general rule avoid ledges, drain pipes, projections

etc. The prevailing wind conditions combined with such objects can combine to produce unexpected condi-

tions around the terminal.

TERMINAL LLOCATION

This appliance is provided with its own integral flue system and must only be used as described in these

instructions with that flue system alone. NEVER connect to, open up, extend or in any other way modify the

flue system and terminal other than shortening it for installation as described in these instructions.

Terminal PPossition Minimum DDisstancce((mm))

A - Directly below and openable window or other opening e.g. airbrick 300

B - Below gutters, soil pipes or drain pipes 300

C - Below eaves 300

D - Below balconies or car port roof 600

E - From vertical drain pipes or soil pipes 75

F - From internal and external corners 600

G - Above ground, roof or balcony level 300

H - From a surface facing terminal 600

I - From a terminal facing a terminal 600

J - From an opening in a car port into dwelling (e.g. window) 1200

K - Vertically from a terminal on the same wall 1500

L - Horizontally from a terminal on the same wall 300

SITE RREQUIREMENTS

The appliance may be installed by one of the following methods:

1. Fitment against the inner face of an external house wall with a suitably constructed false chimney

breast or rebated fire surround to enclose the depth of the fire. If a timber false chimney breast is con

structed, clearances and insulation must be as for a timber constructed wall.

2. Insertion into a purpose made opening in the inner leaf of a cavity wall or a disused conventional fire

place opening. Bridging the cavity may cause unwanted moisture to track to the inside of the house

from the cavity. Protection from moisture and falling debris above the cavity box should be provided.

If in doubt, consult local building control officers.

3. Installation into a timber framed house wall using clearances and insulation as described in the appro

priate section. If in doubt, consult local building control officers.

1.0

SITE REQUIREMENTS (continued)

The opening dimensions for insetting the appliance must be;

WIDTH

between 430 mm and 445 mm, and

HEIGHT

between 565 mm and 575 mm high. The opening must be these sizes for the full depth of the cavity

box in non-combustible applications. Applications involving combustible materials e.g. timber battens in false

chimney breasts, must use appropriate clearances and insulation methods as described in the relevant section

of these instructions.

Opening

DEPTH

must be 187 mm or greater. Opening

DEPTH

includes any plaster, cement or infill/back pan-

els that form part of the installation.

In the event that the fire is sited in a disused or unserviceable fireplace served by a natural draught flue, the

passageway into the flue and any existing under grate draught device should be sealed off to prevent loss of

heat or creation of draughts.

If a concealed gas connection is to be made, the supply pipe should always be sleeved through walls and

floors using the shortest possible route. It is possible to install the gas supply from the side of the hearth and

round into the cavity, but use only factory sleeved pipe. No more than 1.5m of 8mm dia pipe must be used to

avoid unnecessary pressure drops.

The wall for the opening must be non-combustible or prepared as described in the relevant section. Bare plas-

terboard must be protected by non-combustible plaster or replaced with 'Superlux' board for example. Any

gap between wall boards and the wall must be filled using glass fibre insulation, silicone mastic or similar

method to prevent heat ingress.

If the appliance is to be installed as a 'hole in the wall' fire, it does not require any hearth as such, providing it

is mounted more that 150mm (6") above floor level. NOTE: Depending on the fret and trim type supplied with

the fire, a suitable ledge for placement of the fire front may be required.

The appliance requires a hearth with non-combustible surface of at least 12 mm thick, projecting 100mm from

the front of the appliance. The top surface must be at least 50 mm above the surrounding floor level, or be

surrounded by a raised edge or fender 50 mm high. Any type of fire surround used with this appliance must

be adequately sealed to the wall and floor to prevent excess draughts from around the back of the fire.

A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions

given below. The shelf depth may be greater but the height must also be increased accordingly. An increase in

height of 25 mm is required for every 12.5 mm of additional shelf depth. For shelves that are too low, protec-

tive devices can be used such as metal heat deflectors, but it must be assured that the shelf does not reach an

unacceptable temperature before relying on such a solution. A non-combustible shelf may be fitted to within

100mm of the top edge of the fire frame, but any articles placed on it must also be tolerant of high tempera-

tures.

Combustible materials, such as wood, may be fitted to within 100mm (4in) of either side of the fire frame/trim,

providing the forward projection does not exceed 100mm (4in). Any combustible side walls must be at least

500mm to the side of the radiant heat source.

As with all heating appliances, any decorations, soft furnishings, and all coverings (i.e. flock, blown vinyl and

embossed paper) positioned too close to the appliance may discolour or scorch.

VENTILATION

No purpose provided ventilation is required for this appliance because it is room sealed. The requirements of

other open flued appliances operating in the same room or space must be taken into consideration when

assessing ventilation.

The combustion air supply for this appliance is ducted from the outside air by an integral flue system. The ter-

minal of this flue system must always be kept clear of vegetation, new buildings, conservatories, extensions,

sheds or other potential obstructions and able to perform its function correctly. A supply of fresh air into the

room is advisable to maintain temperatures within limits.

For Republic of Ireland, see relevant rules in force.

Maximum depth of shelf Minimum distance from hearth to underside of shelf

180mm 850mm

1.0

UNPACKING TTHE AAPPLIANCE

Stand the carton the right way up, cut the strapping bands and remove the top endcap. Read ALL these

instructions before continuing to unpack or install this appliance.

Remove the box containing the cast front fret, and the box containing the ceramic coals and other ceramic

firebed components. Remove the cardboard packing pieces, the flue tube and terminal assembly and any

other bags or boxes containing fittings or other parts. When all loose parts have been removed, the outer

sleeve may be lifted off to reveal the appliance. Check that the components supplied correlate with the com-

ponent checklist. Please dispose of all the packaging materials at your local recycling centre.

COMPONENT CCHECKLIST

QUANTITY DESCRIPTION

1 Cavity box, firebox and burner assembly fitted with glass panel.

1 Decorative frame - 3 piece

1 Hood

1 Cast front fret with separate ashpan door

1 Moulded ceramic fibre combustion matrix

14 Individual ceramic coals (5 moulded and 9 broken)

2 Ceramic fibre side cheeks

1 Ceramic brick panel

1 Sealing grommet

1 Cable fixing kit

1 Screw and rawlplug pack

1 Terminal guard cage

1 Set of manufacturers instructions and warranty card

1 No 8 x 10 lg Self tapping screw

1 Flue Assembly

1 2" foil tape

APPLIANCE IINSTALLATION

Note: EEnssure tthat tthe ggassssupply iissiissolated bbefore ccommenccinggiinsstallation ooftthe aappliancce.

The fireplace opening and environment must be in compliance with specifications laid down in the appropri-

ate sections of these instructions.

PREPARING TTHE AAPPLIANCE

Remove the appliance from its carton as described previously and stand on a dust sheet. Remove the glass

panel and place it and the coals, ceramics and fixing safely to one side.

Lay the fire on its back. Remove the firebox assembly from the cavity box by removing the fixings provided on

the front of the frame of the firebox. Place the firebox to one side for the time being. Knock out holes are pro-

vided in the rear and sides of the cavity box for use where concealed pipework is required. Knock out the

appropriate hole with a sharp tap from a hammer and fit the rubber grommet supplied. A small incision can

now be made in the rubber to slip snugly around the outside of the supply pipe and sleeving.

Note: DDonnot iinsstall ooruussetthe aapplianccewwithout tthisssseal iinpplacce.

If a hole is inadvertently opened, reseal with an intact grommet. Failure to fit this seal correctly may allow

heat to escape unnecessarily, or allow cold draughts in.

PREPARING TTHE WWALL LLOCATION

From inside the house, firstly find the FINISHED HEARTH

LEVEL, including any decorative hearth that will be in place

when the fire is in position. This is the reference plane to

which you should work. Mark the vertical centreline of the

fireplace on the wall. Next, mark the centre of the flue pipe

hole. This is 457 mm from the FINISHED HEARTH LEVEL.

Pilot through the wall to ascertain the outside finished flue

centre line. If necessary, check locations of wires and pipes

in the wall first.

457mm

Pilot hole

Proposed location of

appliance

Finished hearth level

1.0

1 0

OUTSIDE WWALL AAPERTURE

Check the outside flue terminal location using the pilot hole as a guide. Make any adjustments to the fire loca-

tion or the surroundings as required to comply with terminal siting. Finally, core drill through the outside wall

with a 155mm (6") core drill to provide the location for the outside part of the flue. If a core drill is not avail-

able, mark a 155mm diameter circle and stitch drill or chisel out the required area of brick. Clear rubble from

the cavity and clear back any insulation material.

If required, the outside wall aperture can be created at a later stage from inside the property, through the

inside wall aperture. If this is desired simply move on the next sections first.

GAS SSUPPLY RROUTES

The gas supply may enter the fire over the

hearth or by concealed connection behind

the front of the fire.

Following preparation for the fixing method,

the concealed gas supply (if required) can

now be put into place. When the opening is

ready for installation of the fire, the gas sup-

ply can be routed as shown in the following

diagram. The ends of the sleeving in which

the gas pipe is run should be sealed. The

end of the 8mm pipe should be temporarily

sealed to prevent the ingress of debris dur-

ing fixing. An isolator cock or restrictor elbow must be fitted to the incoming supply to facilitate servicing.

Concealed pipes should not be routed through walls without being protected by sleeving or conduit.

For installation method 1 (mounting against a wall) the supply can be routed in the normal manner. For instal-

lation method 2 (insetting into the inner leaf of a cavity wall) use only factory sleeved pipe in a continuous

unjoined length in the cavity of the wall and areas that communicate with the cavity. This is a permitted gas

supply pipe routing.

INSTALLATION MMETHOD 11(against aaniinside wwall)

Thissmmethod rrequiressnnossiggnificcant mmodificcationssttotthe iinternal wwall oofaapproperty aand iissaacchieved bbyuussingg

either aassurround wwith eextended rrebate ooraaffalssecchimney bbreasstoofmminimum 11877mm iinternal ddepth.

A - Opening width Min.

40mm Max. 440mm.

B - Overall Width 480mm.

C - Opening Height Min.

555mm Max 575mm.

D - Overall Height 590mm

E - Recess Depth 187mm

F - Plasterboard protection

1.0

INSTALLATION MMETHOD 11((continued)

Centring on the pilot hole already drilled, core drill or chisel a hole 155mm diameter from the inside of the

wall. If loose fill cavity insulation material is present, the material will have to be retained by inserting 25 -

50mm of fibre glass or rock wool insulation tightly into the cavity. Where the cavity does not have such insula-

tion material it is still good practice to do the same to provide protection if it is introduced at a later date.

At this point, the false chimney breast should be installed, taking into account any guidance given in the sec-

tion on timber framed buildings as far as insulation and clearances are concerned. As a general rule, when the

false chimney breast is constructed from combustible materials, the cavity box must be insulated with 50 mm

of fibre glass wool or rock wool to the sides and rear and 100 mm to the top.

Finally install the fireplace or fire surround and back panel/marble to its finished location.

INSTALLATION MMETHOD 22((recessing iinto wwall)

This method allows for installation of the appliance with the rear part recessed into the inner leaf of a cavity

wall. This should enable a standard fire surround and back panel/hearth set to be fitted to the wall with the

fire presented naturally in a flush fitted manner. The structural integrity of the wall must be maintained.

Check on cavity insulation type if installed to the house and if of the loose fill variety, take precautions to pre-

vent excessive loss of material when the inner leaf is opened up. Packing the cavity firmly with min 50mm of

rock wool or glass fibre should help hold back any loose material now or in the future.

To maintain the structural integrity of the wall, the fitment of a suitable lintel is recommended. It is sometimes

possible to install without a lintel depending on wall type, but the guidance of a qualified professional or local

building control officer is essential to confirm this.

A - Opening width Min.

40mm Max. 440mm.

B - Overall Width 480mm.

C - Opening Height Min.

555mm Max 575mm.

D - Overall Height 590mm

E - Recess Depth 187mm

F - Plasterboard protection

1.0

INSTALLATION METHOD 22((continued)

Mark out the area of the proposed fireplace opening on the wall. Obtain a suitable concrete or steel lintel

from a builders merchant. Drill four holes at the corners of the lintel position, squarely over the fireplace open-

ing position and centrally under a block joint if possible. Clear out the block work in the area and insert the

lintel by saw or stitch drill and chisel. Do not dry bed the lintel - always bed on mortar and securely slate pin.

Clear out the block work from below the lintel to form the opening for the cavity box of the fire to be inserted.

The top of the exposed area of cavity must be sealed against the ingress of moisture dripping from above. The

best way to do this is a cavity tray, but an easier and quicker method is to affix a 'Supalux' or equivalent board

into the cavity. Slope the board towards the outside wall and support with screws, cement, 'Unibond' or sili-

cone mastic etc. This will harmlessly guide all moisture to the outside wall. The exposed sides of the cavity

must be packed with a good depth (minimum 50mm) of glass fibre or rock wool to prevent draughts and heat

loss even if no loose fill material is present. It is good practice to insulate the rear of the fire from the cavity to

prevent heat loss and condensation.

The non-combustible hearth may now be put in place. Again, this should not bridge the cavity where it proj-

ects into the wall space. Finally install the fireplace or fire surround and back panel/marble to its finished loca-

tion.

INSTALLATION MMETHOD 33((timber fframed bbuildings)

Where removal of any part of a timber frame is undertaken, the structural integrity of the wall must be

retained. The advice of your local building control officer should be sought. If the property is under any NHBC

warranty it is also advised that their advice on this kind of modification is sought.

Either of the two preceding installation methods may be adapted for timber framed buildings, providing extra

care is taken in ensuring combustible materials are adequately protected from the effects of heat.

The appliance must be installed in accordance with the British Gas documents DM2 and DM3 or the Institute

of Gas Engineers published procedure document IGE/UP/7.

Special attention must be paid to the location of studwork frames of the inner leaf and the appliance posi-

tioned accordingly. Wires and pipes that run within the wall must also be taken into account.

IInnssttaallllaattiioonnaassppeerrmmeetthhoodd11((aaggaaiinnssttiinnnneerrwwaallll))

When using this method of installation the following amendments should be incorporated.

50mm insulation must be provided between combustible materials and the sides and rear of the convector

box and the flue tube and 100 mm of insulation to the top of the convector box. It is also a good idea to

enable as much airflow into and out of the area behind the fire as possible without excessive heat losses when

1.0

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