Focal Point ExcelsiorRadiant MAN User manual

INSTTALLATTION IINSTTRUCTTIONS

PPrelimminnary NNotes BBefore IInnstallationn

This appliance is an Inset Live Fuel Effect appliance that provides radiant

warmth utilising the latest type burner technology.

The fire is designed to fit various types of fireplaces and natural draught flues as

listed in the Installation Requirements.

The appliance must be installed by a competent person in accordance with

Gas Safety (Installation and Use) Regulations 1998. It is strongly recommended

that a CORGI registered engineer be used for this purpose.

Read all these instructions before commencing installation.

This appliance must be installed in accordance with the rules in force and only

used in a sufficiently ventilated space.

The appliance is designed for installation on to a non-combustible hearth of at

least 300mm depth.

This appliance is factory set for operation on the gas type, and at the pressure

stated on the appliance data plate.

This appliance is available in either a manual (rotary) version, or a battery pow-

ered remote control version. These instructions cover both control options. See

the relevant section of these instructions for further details.

IMPORTANT NNOTES

This fire is an Inset Live Fuel Effect Gas Fire providing radiant warmth. It is designed to operate on Natural Gas or

LPG (Propane) depending upon factory set adjustments. See Data Plate on appliance for gas type.

It is the LAW that all gas appliances and fittings are installed by a competent person (such as a CORGI registered

fitter) and in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British

Standards for Installation, Codes of Practice and in accordance with the Manufacturers’ Instructions. The

installation shall also be carried out in accordance with the following regulations:

The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland)

(Consolidation) Regulations issued by the Scottish Development Department.

BS 5871 part 2

BS 5440 part 1

BS 8303

BS 1251

BS 6891

BS 6461 part 1

BS 5482 part 1 (for LPG appliances)

Failure ttoccomplyywwith tthese rregulations ccould llead ttopproseccution aand ddeem tthe wwarrantyy

invalid.

This aapplianccemmust bbeiinstalled iinaaccccordanccewwith tthe rrules iinfforcceaand uused oonlyyiinaa

sufficcientlyyvventilated sspacce.

This aappliancceiisffree ffrom aanyyaasbestos mmaterial. RRefracctories aand ffuel bbed aare cconstruccted

from cceramiccffibre.

Consult aall iinstrucctions bbefore iinstallation aand uuse ooftthis aappliancce.

Note ::RRemote ccontrol mmodelssoonly - This appliance features a battery-operated remote control system, and under

normal usage will need new batteries approximately every twelve months.

Remote control Handset requirements - 1 x ‘PP3’ type (9 volt)

Receiver/motor unit requirements - 4 x ‘AA’ type (1.5 volt)

Refer to the appropriate section of these instructions for details of how to change the batteries.

Note - FFor RRepubliccoofIIreland, rreferencce

sshould bbemmade ttotthe rrelevant sstandardss

ggoverninggiinsstallation, pparticcularly iinrreggard

to fflue ssizinggaand vventilation. SSee IIS813,

ICP3, IIS3277aand aany oother rrulessiinfforcce.

1.0

Secction

1.0

2.0

3.0

4.0

4.1

5.0

6.0

7.0

7.1

8.0

9.0

10.0

Contentss

Important Notes

Appliance Data

Installation Requirements

Site Requirements

Debris Collection Space

Ventilation

Prefabricated Flue Boxes

Unpacking the Appliance

Component Checklist

Preparing the Appliance

Preparing the Opening

Gas Supply Routing

PaggeNNo.

Secction

11.0

11.1

11.2

12.0

12.1

12.2

13.0

14.0

14.1

14.2

15.0

16.0

Contentss

Fitting the Firebox

Installation by Cable Fixing Kit

Gas Connection

Fuel Bed Layout (coal versions)

Fuel Bed Layout (pebble versions)

Fuel Bed Layout (log version)

Fitting Fireframe and Front

Testing & Commissioning

Operating the fire (manual versions)

Operating the fire (remote versions)

Servicing

Troubleshooting Guide

User Instructions

PaggeNNo.

INSTALLATION RREQUIREMENTS

This appliance MUST NOT be installed into a room containing a bath or shower, or where steam may be

present. The fire has been designed to fit into a builders’ opening or fireplace conforming to BS 1251 (and meet-

ing certain dimensional requirements), or a suitable flue box complying with the constructional requirements of

BS 715. The flue box must be installed onto a suitable non-combustible insulating surface at least 12mm thick,

covering the entire base are of the box.

The flue must have an effective height of at least three metres, as measured from the hearth to the top of the flue.

Any flue damper plates or restrictors should be removed and no other restriction fitted to the flue. Where removal

is not practical, the restriction must be fixed in the fully open position.

A natural draught flue system is required, and if previously used for solid fuel or oil burning, the flue and chimney

must be swept prior to appliance installation. Pre-cast flues must be checked for mortar fangs and correct instal-

lation of joints, flue sections in loft space and terminals. The flue must be checked before installation by using a

smoke pellet or similar to ensure proper draw and that leakage is not evident at any joints. Repair and re-test as

necessary before the appliance is installed.

The flue must be connected to only one fireplace, and the flue must not vent more than one appliance (i.e. not

shared with a gas back boiler). There must be no opening in the flue apart from the one that the appliance is

installed into, and the one venting the gases into the air. A suitable terminal may be fitted, such as class GC1, as

regulations allow.

This appliance has been tested for use in pre-cast block flues complying with BS 1289. In accordance with BS

1289 part 1, pre-cast flues with directly plastered faces (front or rear) are not installed as to ensure proper oper-

ation with anytype of gas fire. In some instances of this flue construction, temperature cracking of the surface

plaster may occur through no fault of the appliance. An air gap, or some form of insulation should be installed to

prevent normal flue temperatures from damaging wall surfaces.

This appliance is suitable for use with a “lightweight” surround and back panel of 150ºc minimum rating.

APPLIANCE DDATA

Manual Control Version Remote Control Version

Gas Group G20 Natural Gas CAT I2H G20 Natural Gas CAT I2H

Inlet Pressure 20 mbar 20 mbar

Max Energy Input (gross) 6.8 kW 6.8 kW

Min Energy Input (gross) 3.5 kW 3.5 kW

Pilot Energy Input (gross) 210 W 210 W

Setting Pressure (cold) 15.8 mbar (+/- 0.75mbar) 15.8 mbar (+/- 0.75mbar)

Main Injector Burner Stereo size 81/Bray cat. 82/420 Stereo size 81/Bray cat. 82/420

Gas Inlet Connection 8mm compression 8mm compression

Gas Control Valve Dungs BM 733/Negabahn 6801 Mertik Maxitrol GV34 Series

Ignition Integral Piezo spark Integral Piezo spark

Spark Gap 3.5 to 4.5mm 3.5 to 4.5mm

Weight 20 Kg 22 Kg

Please see Data Badge affixed to appliance for current data.

This aappliancceiisffor uuse oonlyywwith tthe ggas ttyype, aand aattthe ppressure sstated oontthe aappliancce

Data BBadge, aand iisffor ddeccorative ppurposes.

2.0

3.0

SITE RREQUIREMENTS

The fireplace opening should be inspected and repairs made where necessary. Any chair brick or fireback may

be left in place, providing that the dimensional requirements for debris collection and spigot clearance are met.

The opening WIDTH and HEIGHT dimensions should be between 375mm and 450mm wide, and 540mm (see

note bbelow) to 575mm high.

Note: TThe sspiggot ooutlet ooftthe ffire iiss5560mm hhiggh, bbut sshould ffit iinto tthe ggather aattthe ttop ooftthe ffireplacceaasstthe

appliancceiissffitted. AAny mmodificcationssttotthe ffireplacceoopeninggmmusstbbettoaahheigght oof5560mm mmin.

Opening DEPTH should be 200mm or greater for a clay/cement lined or pre-cast flue that is new, unused, or pre-

viously used only with a gas appliance. DEPTH should be 240mm or greater for a flue used for solid fuel of oil

burning appliances. Opening DEPTHS include any plaster or in-fill panels that form part of the installation.

This appliance required a natural draught flue system that may be one of the following;

225mm x 225mm (9in x 9in) brick or stone.

125mm (5in) minimum diameter lined brick or stone.

125mm (5in) minimum diameter twin wall flue conforming to BS 715.

Pre-cast block flue complying with BS 1289.

Any existing under grate draught device must be sealed off.

The opening wall must be non-combustible and have adequate flat surface for appliance sealing.

The appliance requires a hearth with non-combustible surface of at least 12mm thick. The top surface must be at

least 50mm above the surrounding floor level, or be surrounded by a raised edge or fender 50mm high.

To enable the products of combustion to be cleared properly up the flue, the outlet at the back of the appliance

must have a minimum 50mm clearance between it and the back wall of the opening or other obstruction. The

area immediately above the outlet must form a smooth path into the flue.

A. Opening height: 540mm

min/575 mm max.

B. Opening width: 375mm

min/450mm max.

C. Mounting depth: 180mm

D. Hearth must extend minimum

of 150mm either side of the

opening.

E. Hearth must extend minimum

of 300mm in front of the opening.

F. Non-combustible hearth must

be a minimum of 50mm in height,

or be surrounded by 50mm high

fender.

G. 470mm, this area must be flat

and vertical to ensure a good seal.

H. 585mm, this area must be flat

and vertical to ensure a good seal.

X. See section 4.1

4.0

SITE RREQUIREMENTS ((continued)

Any type of fire surround used with this appliance must be adequately sealed to the wall and floor.

A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given

below.

A non-combustible shelf may be fitted to within 10mm of the top edge of the fire-frame.

Combustible materials, such as wood, may be fitted to within 100mm (4in) of either side of the frame of the

appliance, providing the forward projection does not exceed 100mm (4in).

Any combustible side walls must be at least 500mm to the side of the radiant heat source.

As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and

embossed paper) positioned too close to the appliance may discolour or scorch.

DEBRIS CCOLLECTION SSPACE

The mounting depth of this appliance is 180mm. In accordance with BS 5871, minimum debris collection vol-

umes are required behind the installed appliance. These are shown below, and as Dimension X on the fireplace

diagram on the previous page.

CLAAY/CEMENT LLINED OORBBLOCK FFLUE WWHICH IISNNEW, UUNUSED, OORPPREVIOUSLY OONLY BBEEN UUSED

WITH AAGGAASFFIRE.

XDDimension ==220mm

UNLINED FFLUE OORCCHIMNEY WWHICH HHAASBBEEN UUSED FFOR SSOLID FFUEL OOROOIL BBURNING AAPPLIAANCES.

XDDimension ==660mm

VENTILATION

No purpose provided ventilation is normally required for this appliance. The requirements of other appliances

operating in the same room or space must be taken into consideration when assessing ventilation.

If spillage is detected when commissioning the appliance then amongst other problems there may be insufficient

natural ventilation for the correct operation of the flue. This is potentially a greater problem should the property

be of modern nature. If the appliance does not spill with windows open but does with windows closed, this

proves that lack of ventilation is the problem, if not, it will be the flue at fault. Installation of an air brick is the best

solution. Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2.

Spillage detected during commissioning is almost always a result of poor flue performance, which cannot be cor-

rected by any amount of ventilation.

For Republic of Ireland ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.

Maximum ddepth oofsshelf MMinimum ddisstancceffrom iinsside eedggeoof

fire fframe ttouundersside oofsshelf

100mm (4in) 745mm (29 1/4in)

150mm (6in) 845mm (33 1/3in)

203mm (8in) 895mm (35 1/4in)

4.0

4.1

5.0

PREFABRICATED FFLUE BBOXES

This appliance can be fitted into a number of proprietary flue boxes, provided that the minimum dimensions

given in the diagram below are complied with. The flue outlet of the fire must nnot obscure the flue outlet from

the flue box. A smooth path into the flue must exist.

Consstrucctional NNote:

The frame of the fire, any back panel or other in-fill panel, and the flue box must be sealed

together so that there is no possibility of leakage between them. Adequate clearances to combustible materials

(e.g. false chimney-breast construction) must be maintained.

The mmanufaccturerss’iinsstrucctionssffor tthe ffittinggooftthe pprefabriccated fflue bbox sshall bbeccomplied wwith aataall ttimess.

Some flue boxes may require minor adaptation when fitting the fire using the cable fixing kit.

The firebox, base of the flue box, and the hearth may be drilled to allow plugs and screws to secure installation.

It is important that the sealing requirements of the appliance are met at all times and that the flue box is well

sealed to any back or in-fill panel.

Note: TThe DDEPTH ddimenssionsssshown aare iincclussive oofaany bbacckooriin-ffill ppanelss.

UNPACKING TTHE AAPPLIANCE

Stand the carton right way up, cut the strapping bands and remove the top end cap. Read all the instructions

before continuing to unpack or install this appliance.

Remove the box containing the cast front fret, and the bag containing the coals. Remove the cardboard packing

pieces, and any bags containing other fittings or parts.

When all loose parts have been removed, the outer sleeve may be lifted off to reveal the appliance.

Check that the components supplied correlate with the checklist given in section 7.1.

Please dispose of the packaging materials at your local recycling centre.

125mm min internal dia

twin wall flue tube

250mm min depth

375 mm min

opening width

560mm min

opening height

6.0

7.0

COMPONENT CCHECKLIST

QUAANTITY DESCRIPTION

1 Firebox and burner tray assembly.

1 Decorative frame, one of several finishes.

1 Cast front fret with separate ashpan cover, one of several designs and finishes.

1 Moulded ceramic fibre combustion matrix.

16 Individual ceramic coals (Coal option only).

16 Individual ceramic pebbles (Pebble option only).

9 Individual ceramic logs (Log option only).

1 Moulded ceramic front coal strips (Coal option only).

1 Moulded ceramic front pebble strips (Pebble option only).

1 Moulded ceramic front log strips (Log option only).

3 Ceramic brick effect radiant panels.

1 Set of manufacturers instructions and warranty card.

1 Cable fixing kit comprising; 2 cables, 2 tensioners, 2 clamps, 4 fixing eyes, 4 fibre rawl plugs.

1 Remote control handset (Remote control option only)

1 Pack of batteries (1 x ‘PP3’, 4 x ‘AA’) (remote control option only)

1 Self tapping screw pack.

3 Lengths of self adhesive sealing strip.

1 Rubber grommet.

PREPARING TTHE AAPPLIANCE

Note: EEnssure tthat tthe ggassssupply iissiissolated bbefore ccommenccinggiinsstallation ooftthe aappliancce.

The fireplace opening and environment must be in compliance with the specifications laid down in the

appropriate sections of these instructions.

Remove the appliance from it’s carton as described previously and stand upon a dust sheet or similar. Place the

decorative frame, coals, ceramics and fixings safely to one side. Remove the burner from the assembly by

releasing the two screws through the tray legs. Remove the transit screw securing the rear ledge of the firetray to

the firebox. This will no longer be required. The tray is now free, and may be lifted away.

The four radiant panels may now be fixed inside the firebox.

Select the plain or patterned side of each panel and insert as

follows; Lay the firebox on it’s back. Lay the tapered and

small rectangular panels onto the rear faces of the firebox.

The side panels should be fitted by inserting their front edges

into the pre-fitted retaining brackets on the front face of the

firebox. Gently align the side panels with the side of the fire-

box, over the top of the back panels already in place. Make

sure that the side panels are pushed

firmly to the roof of

the firebox, and

bacck

firmly to retain the tapered panel.

Make small adjustments to line up the mortar lines if

required. Clamp the side and back panels using the ‘Z’

shaped brackets and screws provided. The screws should

locate into the pre-punched holes in the rear of the firebox. Fit the two side infill panels to the lower sides of the

firebox, using the screws provided in the pre-punched holes (as shown in photograph).

Knockout holes are provided in the rear of the firebox for use where concealed pipework is required. Where

necessary, knock out the appropriate hole with a sharp tap from a hammer, and fit the rubber grommet supplied.

A small incision can how be made in the rubber to slip snugly around the outside of the pipe and sleeving.

not iinsstall ooruussetthe aapplianccewwithout tthe ssealssiinpplacce.

If a hole is inadvertently opened, reseal with an intact

grommet. Failure to fit the seal correctly will cause flue suction to act upon the area under the burner, resulting

in poor performance and intermittent cutting out of the burner.

8.0

7.1

PREPARING TTHE AAPPLIANCE ((continued)

SPIGOT RRESTRICTOR:

If installing the fire into

a Class 1 or good Class 2 flue, attach the spig-

ot restrictor to the rear of the appliance using

the screws provided. If the spigot restrictor is

provided already fitted to the fire (stitch bend

join) simply bend up into position in the flue

outlet of the fire.

You MMUST rremove ((or bbend ddown ffully))tthe

sspiggot rresstricctor aand rre-ttesstiiftthe aappliancce

failssaasspillaggettesstdduringgccommissssioningg.

Apply the self adhesive sealing strips to the

back of the fire-frame to give a continuous

seal.

PREPARING TTHE OOPENING

Before installing the fire, check the flue using a smoke pellet. All of the smoke should travel up the flue and exit

correctly from the terminal. If problems are found, DO NOT fit the fire until corrective action is completed.

Protect the decorative hearth whilst pushing the firebox in and out of the opening. Part of the packaging makes

an ideal hearth saver pad.

Before running the gas supply into the opening, offer up the firebox to the fireplace to check the fit is good. Angle

the firebox or adjust the spigot outlet as described in the Fitting the Firebox section. Ensure that it slides in cor-

rectly, the sealing face sits flat and square to the wall or in-fill panel, and that the base is firm on the floor of the

opening as no leaks are permissible here. At this stage it is essential to ensure that the spigot outlet of the fire is

not restricted in any way. Remove the firebox and take any necessary measurements before making good and

preparing for final installation.

CABLE FIXING. For fixing of the fire by the cable method, see the relevant section. The cable fixing locations

should be marked on the back of the opening and the holes drilled. Fit the fibre rawlplugs and eyebolts to these

holes.

Note: PPlassticcrrawlpluggssaare NNOT ssuitable ffor tthissaappliccation.

SCREW FIXING. For fixing by screw, mark and drill the fireframe or base, and the relevant points in the opening

or on the wall. Rawlplugs will again be required. Pre-punched holes are not provided for this purpose to allow

you to choose the optimum positions.

GAS SUPPLY. Following preparation for the fixing method, the concealed gas supply, where required, can now

be put into place. Refer to the gas supply section for suggested pipe routes. The ends of the sleeving in which the

gas pipe is run should be sealed. The ends of the 8mm supply pipe should be temporarily sealed to prevent the

ingress of debris during fixing.

GAS SSUPPLY RROUTING

When the opening is ready for installation of the fire, the gas supply can be routed as shown below.

IMPORTANT - Wherever a concealed connection is made a rubber grommet

must

be used to seal the firebox.

8.0

9.0

10.0

Grommets

Firebox

Fireplace opening

Gas valve

Manual ccontrol vversion

Grommets

Firebox

Fireplace opening

Gas valve

Remote ccontrol vversion

GAS SSUPPLY RROUTING ((continued)

The gas pipe must be suitably protected where it passes through fireplace openings. Any sleeving should be

sealed to the pipe at its ends.

To comply with current installation codes, it is essential that the supply pipe is fitted with an appliance isolator

valve (e.g. a restrictor elbow at the side of the hearth).

The open end of the supply pipe should be sealed temporarily during the installation of the firebox to prevent the

ingress of dirt and dust.

The appliance firefront is specially notched to allow the gas pipe to pass through when an over hearth supply is

necessary.

FITTING THE FIREBOX

The firebox may be fitted to the opening by using screw fixing or by the cable kit as described in the relevant

section. It may be easier to fit the decorative brass fireframe at this stage rather than later if it is a clip-on type.

See relevant section for fitting details. Leave the polythene coating in place until fitting procedures are complete

to eliminate any risk of scratching the decorative finish.

To fit the firebox, firstly check the fire goes fully back into the opening. If the fire will not fit straight in, tilt the unit

backwards and insert the spigot first to lead in to the gather at the top of the fireplace. If this is still not possible,

remove the spigot outlet screws using a screwdriver, bend it down and partly insert the firebox. Now ppush tthe

outlet ddeflector bback uupttotthe ooriginal pposition under the lip of the fireplace opening and secure with the screws.

The fire is designed to operate correctly with the deflector screwed in its original position and spillage problems

may arise by not realigning correctly once fitted.

Secure the firebox by drilling and screwing down the frame or base of the firebox, or use the cable fixing method.

INSTALLATION BBYCCABLE FFIXING KKIT

Drill the four holes for the rawlplugs, as shown in the diagram. If

the fireplace configuration does not allow the exact layout

given, the eyebolts should be positioned as close to the correct

layout as possible.

Before finally fitting cables, apply the self-adhesive sealing strips.

The fireframe must be sealed evenly to the fireplace opening all

around the periphery.

Thread the tensioning cables through the holes in the top of the

firebox, then the eyelets, and finally through the lower holes in

the back of the firebox, as shown in the photographs.

Note: TThe bburner ttray MMUST bberremoved aasspper rrelevant ssecction ttoggain

accccessssttotthe ccable aadjussterss.

Push the appliance back into to fireplace, centralise, and pull the loose

tensioning cables through the holes into the firebox. You may need to

temporarily adjust the outlet deflector at this point as described in the

Fitting the firebox section. Thread the tensioner bolts onto the cables, with

the nuts screwed down close to the tensioner head. Slide the screwed nip-

ple onto the cable, pull cable tight, and tighten nipple.

The tension of the cable may now be adjusted by using a suitable spanner

on the tensioner nuts to pull the appliance tightly against the fireplace

opening. Visually inspect the seal and re-seat if necessary.

Note: DDO NOT ccut ooff eexccessssccable.

Surplus cable must not be cut off, as it will be impossible to refit the fire

after servicing. Coil up the surplus cable, and locate at rear of firebox.

Note ::IIfrrunninggaacconccealed ggassssupply, eenssure ggrommetssaare sseccure

around iinccominggppipess.

11.0

11.1

A. 200mm

B. 350mm

C. 60mm

Dimension can

be +/-10mm

10.0

GAS CONNECTION

Refit the burner tray into the firebox, fit the two screws through the locating holes in the tray legs, and tighten.

Purge the gas supply thoroughly to remove air and dirt/debris

BEFORE

connection. Now connect the previously

installed gas supply to the control tap and tighten all joints. Soundness test installation.

If using an across hearth connection, ensure the decorative fireframe and firefront will clear the supply route.

If the data/control plate is not already fitted, attach with two screws, ensuring the control knob is free to be

depressed fully.

FUEL BED LAYOUT

Coal EEffect OOption

1. Remove the combustion matrix from its protective pack-

aging, and position onto the burner tray as shown. The

front edge of the matrix should sit snugly behind the back

edge of the burner rails. Do not fit the matrix on top of the

burner rails.

2. Next, remove the front coal strip from its protective

packaging and position as shown. The rear edge of the

front coal strip should fit in front of the burner rail. Again,

do not to place on top of the burner rails. When the front

coal is in position bend up the three metal tags at the front

of the tray to retain (inset).

3. Open the bag of 16 moulded coals. All of the coals are

the same. Take five coals and place them as shown. Care

should be taken to ensure that the coals bridge the gap

between the front coal and the four coal supports at the

front of the matrix. Care should also be taken not to push

the coals right down between the coal supports, as this

can detract from the flame picture when the appliance is

running.

11.2

12.0

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