Focal Point REFLECTION Guide

INSTALLATION AAND UUSER IINSTRUCTIONS

All iinstructions mmust bbehhanded ttouuser ffor ssafekeeping

Revision B - 10/05

Country(s) of destination - GB/IE

REFLECTION

SATURN

SERENITY

FLUELESS GGAS FFIRE

Focal Point Fires plc, Christchurch, Dorset BH23 2BT

Tel: 01202 499330 Fax: 01202 499326

www.focalpointfires.co.uk

e-mail: [email protected]

Reflection

Serenity

Saturn

INSTTALLATTION IINSTTRUCTTIONS

PPrreelliimmiinnaarryyNNootteessBBeeffoorreeIInnssttaallllaattiioonn

This appliance is a high efficiency, flueless, flame effect gas fire. It provides radiant and con-

vected warmth both efficiently and safely utilising the latest type catalytic convertor burner

technology.

The appliance incorporates a combustion monitoring system (Oxygen Depletion System). It

must not be adjusted or put out of operation. If replaced then manufacturers original parts

must be used.

The appliance is designed to fit various types of situations as listed in the Installation

Requirements.

This appliance must be installed in accordance with the rules in force and only used in a suf-

ficiently ventilated space. A minimum of 100cm2 (15.5in2) purpose provided ventilation is

required for this appliance. An openable window or louvre is also required. This appliance is

factory set for operation on the gas type, and at the pressure stated on the appliance data

plate.

The room size should be a minimum of 40m3(1412ft3) to allow adequate circulation of air

and ensure the correct operation of the fire. This volume may include adjacent spaces but

these spaces must not be separated by a door. In order to convert from cubic feet (ft3) to

cubic metres (m3) divide the room volume (in ft3) by 35.3. This appliance is intended as a

secondary source of heat only and should not be used in a room without some form of

background heating present.

The appliance must not be installed in a bedroom, bathroom or any sleeping area. The

appliance does not require a flue system of any type as the catalytic converter cleans the

flue products to provide a complete combustion system, which is intrinsically safe.

The appliance must be installed by a competent person in accordance with Gas Safety

(Installation and Use) Regulations 1998 or rules in force. It is strongly recommended that a

CORGI registered engineer is used for this purpose, as they are the only persons approved

by the HSE under the above regulations.

On initial lightup of a new appliance, the ‘newness’ will burn off within the first few hours of

operation. During this period some smoke may be emitted from outlet grille, this should be

no cause for concern. Accordingly, the room should be well ventilated with all windows

and doors open during this period.

Read all these instructions before commencing installation.

IMPORTANT NNOTES

This appliance is a catalytic flueless flame effect gas fire, providing radiant and convected warmth. It is designed

to operate on Natural Gas following factory set adjustments, (see Data Plate on appliance for gas type and pres-

sure).

It is the LAW that all gas appliances and fittings are installed by a competent person (such as a CORGI registered

fitter) and in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British

Standards for Installation, Codes of Practice and the Manufacturers' Instructions. The installation shall also be

carried out in accordance with the following regulations:

The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland)

(Consolidation) Regulations issued by the Scottish Development Department.

Relevant BBritisshsstandardssiinssofar aasstthe rrelevant aareassaare nnot ccovered bbytthesseiinsstrucctionss.

Note: FFor RRepubliccoofIIreland, rreferenccesshould bbemmade ttotthe rrelevant sstandardssggoverninggiinsstallation

(IS 8813: 11996)).

Failure to comply with these regulations could lead to prosecution and deem the warranty

invalid.

It should be noted that heaters create warm air currents. These currents move heat to wall

surfaces next to the heater. Installing the heater next to vinyl or cloth wall coverings or oper-

ating the heater where impurities in the air (such as tobacco smoke) exist, may discolour

walls.

This appliance must be installed in accordance with the rules in force and used only in a suf-

ficiently ventilated space. A minimum of 100cm

(15.5 in

) purpose provided ventilation is

required for this appliance, an openable window or louvre is also required. To reduce the pos-

sibility of draughts entering the room via the air vent, we recommend the use of "Black Hole"

or "Vortex" type vents featuring internal baffles.

Consult ALL instructions before installation and use of this appliance.

This appliance is free from any asbestos material. Refractory panels are constructed from

ceramic fibre.

Secction ContentssPaggeNNo.

1.0 Important NNotes 1

2.0 Appliance DData 2

3.0 Installation RRequirements 2

3.1 Room Sizing 2

4.0 Site RRequirements 2

4.1 Ventilation 4

5.0 Unpacking tthe AAppliance 4

5.1 Component Checklist 4

5.2 Removing Frame Assembly 4

6.0 Gas SSupply RRoutes 5

7.0 Preparing tthe AAppliance 6

7.1 Fixing the Appliance 6

7.2 Checking the Burner 7

Secction ContentssPaggeNNo.

8.0 Testing and Commissioning 7

8.1 Operating the Appliance 7

8.2 Spark Failure 7

8.3 Setting pressure 7

8.4 Final fitting of frame/casing 7

9.0 Briefing tthe ccustomer 8

10.0 Servicing 8

10.1 Cleaning the ceramics 8

10.2 Servicing the Burner Tray 8

10.3 Pilot Assembly 9

10.4 Catalysts 9

10.5 Testing for Firebox Leakage 10

11.0 Troubleshooting GGuide 11

User IInstructions

1.0

INSTALLATION RREQUIREMENTS

This appliance may be installed with or without a hearth. If a hearth is fitted, the size and design may be as

desired. If the appliance is to be sited near a disused natural draught flue it is recommended that the old flue

should be partially sealed off to prevent draughts, however some ventilation will be required to prevent con-

densation. The appliance is designed to be wall mounted. It is possible to install the appliance onto certain

types of combustible materials - see section entitled ‘Clearances to combustible materials’.

In the event that the fire is sited near a disused or unserviceable fireplace served by a natural draught flue, any

existing under grate draught device should be sealed off to prevent loss of heat or creation of draughts. The

passageway into the flue should be partially sealed to prevent excessive draughts, however some ventilation

will be required in the old flue to prevent condensation and dampness. Advice should be sought from your

local building control officer.

ROOM SSIZING

The room size should be a minimum of 40m3(e.g. 13’4” x 13’4” x 8’) to allow adequate circulation of air and

ensure the correct operation of the fire. This volume may include adjacent spaces but these spaces must not

be separated by a door. To calculate a room size in cubic metres (m3) divide the room volume in cubic feet

(ft3) by 35.3.

SITE RREQUIREMENTS

This aappliance iisddesigned ttobbewwall-hhung. DDonnot rrecess aany ppart ooftthe aappliance iinto tthe wwall.

This Appliance may be installed in any room in a home, however there are exceptions, and the appliance may

not be used in the following rooms;

· Bedrooms - or areas which are mainly used for sleeping.

· Bathrooms - or areas where large amounts of steam are likely to be generated.

Installation in living rooms is common, however other rooms such as kitchens, dining rooms and hallways are

permitted, providing a suitable natural gas supply is available, and rooms sizing and ventilation requirements

are strictly adhered to (see section 4.1).

The appliance is designed to be versatile, and as such will operate correctly when exposed to normal gentle

draughts experienced within the home. It is not recommended, however that the appliance be installed in areas

where it is likely to be exposed to persistent strong draughts, that may be generated by outside doors or win-

dows, air vents etc. It is recommended that the appliance should not be installed within 500mm of any air vent.

APPLIANCE DDATA

Gas Group G20 Natural Gas CAT I2H

Inlet Pressure 20 mbar

Max Energy Input Gross 3.5 kW

Net 3.15 kW

Min Energy Input Gross 2.0 kW

Net 1.8 kW

Pilot Energy Input Gross 166 W

Net 150 W

Burner Pressure High 17.5 mbar. (+/-0.75 mbar). Hot

17.0 mbar. (+/-0.75 mbar). Cold

Low 5.8 mbar. (+/-0.25 mbar). Hot

5.3 mbar (+/-0.25 mbar). Cold

Main burner flow restrictor Stereo 1.45mm (1/4” BSP)

Oxypilot SIT/Bray 9082

Gas Inlet Connection 8mm inlet restrictor elbow

Ignition Piezo spark

Spark Gap 4.0 mm (± 1.0mm)

Please see Data Badge affixed to appliance for current data.

This appliance is for use only with the gas type, and at the pressure stated on the appliance Data Badge.

2.0

3.0

3.1

4.0

SITE RREQUIREMENTS ((continued)

Clearanccessttonnon-ccombusstibless

Non combustible surfaces are defined as brick, metal, marble, concrete etc. and also a number of man-made

materials impervious to flame. If in doubt refer to the material manufacturer for further information before pro-

ceeding with installation.

Clearances to the sides of the appliance are 100mm (4in). Clearance to the front of the appliance is 500mm

(20in).

The back of the appliance may be installed directly onto a non-combustible wall, providing the area behind the

appliance is flat and does not interfere with the various vent holes in the back panel of the appliance.

The appliance may be installed with or without a non combustible hearth. If a hearth is fitted, the size and design

may be as desired.

A non combustible shelf of any depth may be positioned above the appliance provided it is no closer than

400mm from the top of the appliance glass panel and the wall above the appliance is non combustible.

Serenity mmodels oonly: The appliance must not be installed closer than 600mm to the floor. This dimension is

measured from the floor to the bottom of the casing. This clearance is necessary to allow clear access and view-

ing of the control knob.

Clearanccessttoccombusstible mmaterialss

Combustible materials are defined as wood, fabrics, or other materials likely to combust if exposed to flame.

Generally, any material, which is likely to discolour, melt or misshape when exposed to moderate heat, should

be considered as a combustible material or surface.

Clearance to the sides of the appliance are 100mm(4in) but curtains, drapes and other fabrics are not permitted

within a distance of 500mm(20in) of the appliance sides. No such materials are permitted directly above the

appliance regardless of distance.

The minimum clearance to the ceiling above the appliance is 800mm measured from the top of the appliance

glass panel.

Combustible materials should not be positioned directly in front of the appliance within a distance of one metre.

Under no circumstances should any electrical equipment e.g. plasma screen TV sets etc. be positioned on the

wall above the appliance. The appliance is designed to be wall mounted alone and not in conjunction with any

type of combustible fire surround. No combustible shelves should be positioned on the wall above the appli-

ance. It should be established that any mirrors or picture frames etc. to be positioned on the wall above the

appliance are able to withstand prolonged exposure to moderate heat and moisture before proceeding with

their installation.

The back of the appliance may be installed directly onto a combustible wall, providing it is relatively flat and does

not interfere with the various vent holes in the back panel of the appliance. The wall must be structurally sound

and constructed from a material capable of withstanding moderate heat. Finished plaster, conventional wall

paper and dry-lined plasterboard are examples of suitable materials. Materials such as flock, blown vinyl and

embossed paper which are sensitive to even small amounts of heat should be avoided as scorching and or dis-

colouration may occur over time.

If the appliance is to be mounted on a dry lined wall or a timber framed construction wall then the integrity and

ability of the wall to carry the weight of the appliance must be confirmed. It is important in these circumstances

that any vapour control barrier is not damaged, and that any structural members of the house frame are not dam-

aged.

The appliance may be positioned as close to a solid floor (i.e. stone, wooden laminate etc.) as the particular

design of fireframe permits, however it is not permitted to install the appliance within 100mm of carpet, rugs or

fabric materials of any kind. This dimension is measured vertically to the bottom of the appliance frame.

Serenity mmodels oonly: The appliance must not be installed closer than 600mm to the floor. This dimension is

measured from the floor to the bottom of the casing. This clearance is necessary to allow clear access and view-

ing of the control knob.

4.0

VENTILATION

A minimum of 100 cm2purpose provided ventilation is required for this appliance. This may be achieved either

with one vent (100 cm2at a high or low position in the room), or split ventilation (50cm2 installed at high level

and 50cm2 installed at low level within the room). An openable window or equivalent is also required. The

requirements of other flued appliance operating in the same room or space must be taken into consideration

when assessing ventilation.

Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2. Ventilation fitted under, or within

immediate vicinity of the appliance must not be used as it may adversely effect performance of the ODS sys-

tem. The appliance MUST NOT be installed in a bedroom, bathroom or any sleeping area. For Republic of

Ireland, see relevant rules in force.

UNPACKING TTHE AAPPLIANCE

Open the top lid of the outer packaging, remove any instructions, fitting templates, and loose parts.

Read ALL these instructions before continuing to unpack or install this appliance.

Lift the appliance out of the remaining packaging.

Check that the components supplied correlate with the component checklist. Please dispose of all the packag-

ing materials at your local recycling centre.

COMPONENT CCHECKLIST

QUAANTITY DESCRIPTION

1 Firebox and burner assembly

1 In-line restrictor cock (Serenity models only)

1 Set of manufacturers instructions

1 Decorative casing

1 Screw and wall plug pack

1 Rubber grommet

1 Fitting template

REMOVING TTHE FFRAME AASSEMBLY

Reflection aand SSaturn mmodels ::The decorative frame / casing

assembly is supplied individually boxed. No removal is neces-

sary.

Serenity mmodels oonly ::The decorative casing assembly is com-

prised of two parts, the lower case section and the upper case

section. These are supplied attached to the main firebox, and

must be removed before installation. This is achieved as fol-

lows; First remove the grille from the top of the fire buy insert-

ing a screwdriver into one of the holes at either end of the

grille. Move the screwdriver towards the centre of the fire and

lift up to detach the grille. The upper case fixing screws may

now be accessed (as shown). There are two sets of screws at

either end of the casing. Remove the screws and carefully lift

the upper case section from the firebox. Remove the lower

case section in the same manner. The position of the retaining

screws is shown in the lower figure.

5.0

5.1

5.2

4.1

Plan view of upper casing - Serenity models only

Upper case fixing points

Remove the grille first

Lower case

fixing points

View from underneath lower case - Serenity models only

Burner assembly

fixing points

GAS SSUPPLY RROUTES

General ::No more than 1.5m of 8mm diameter pipe must be used to avoid unnecessary pressure drops.

If a concealed gas connection is to be made, the supply pipe should always be sleeved through walls and floors

using the shortest possible route.

For concealed supply pipe routing, pipes must (where possible) be vertical and providing there is sufficient wall

thickness available, they should be placed in pipe chases. Horizontal pipe runs should be avoided. Prior to chas-

ing a solid wall, an inspection should be made to note the proximity of any cables/sockets outlets which may

already be buried. Pipes must be secured using suitable clips and protected against corrosion. Ideally factory fin-

ished protected pipework and fittings should be used. Joints should be kept to a minimum and compression fit-

tings must not be used. The pipework installation must be tested for soundness before any protection is applied

and/or the pipework and fittings are buried.

Reflection mmodels oonly ::There are four possible

entry points for the gas supply pipework to enter the

appliance firebox. These entry points are ‘knock out’

type holes. Non-concealed gas connections may be

made using the entry points at either end of the fire-

box or the one in the bottom of the firebox. A con-

cealed gas connection may be made using the

knock out hole in the centre back of the firebox.

Select the most appropriate entry point and knock

out the relevant hole.

Serenity mmodels oonly ::The space available for a sup-

ply pipe routing within the firebox is limited, there-

fore it may be preferred that the pipework emerge

from the wall in the hatched areas indicated as

shown. These areas are clear of the firebox, but con-

cealed by the lower casing of the appliance. They

are also clear of the space needed to remove the

burner. An in-line restrictor cock is provided as a

means of isolating the appliance. The pipework rout-

ing to the inlet of the valve may then be as desired.

Note : The burner is removed via the base of the

main firebox - i.e. downwards, and any supply piping

should allow easy removal of the burner unit.

Saturn mmodels oonly ::There are three possible entry

points for the gas supply pipework to enter the appli-

ance firebox. These entry points are ‘knock out’ type

holes. Select the most appropriate entry point and

knock out the relevant hole. The positions of these

holes are shown relative to the positions of the lower

fixing points which appear on the fitting template.

6.0

Gas pipe entry points - Reflection models

Gas pipe entry areas- Serenity models

Gas pipe entry points- Saturn models

PREPARING TTHE AAPPLIANCE

Reflection mmodels ;;At this stage

it is necessary to assemble the

rear frame of the appliance.

Unpack the four frame sections

and lay face down on a soft sur-

face taking care not to damage

the painted finish. Using the

eight no. 8 self tapping screws

provided, fix the frame pieces

together as shown below, mak-

ing sure that the edges align

neatly. The decorative front frame assembly is fitted after the main fire-

box has been fitted to the wall.

Serenity aand SSaturn mmodels; The out casing / frame components are fit-

ted after the main firebox has been fixed to the wall. The ceramic tiles are

factory fitted.

FIXING TTHE AAPPLIANCE

After having selected the final mounting position of the appliance, taking into account the site requirements as

specified in section 4 of these instructions, the integrity of the wall, and the feasibility of the proposed supply

pipe routing, the firebox of appliance may be secured to the wall. A fitting template is supplied to assist with this.

The template serves a number of different models, and due to the dimensional differences between models the

position of the upper fixing holes vary. The lower fixing positions, however remain the same and these should

be used as a starting point, especially when calculating clearances to combustible materials, clearances from the

floor or ceiling (as appropriate). After the lower fixing positions have been confirmed as satisfactory and marked,

the upper fixing points may then be marked on the wall. It is recommended that a spirit level be used to ensure

the installation is square and level.

7.0

7.1

FIXING TTHE AAPPLIANCE ((continued)

If the appliance is to be mounted on the inner leaf of a conventional cavity wall, or a solid wall, drill four holes

using a 7mm masonry bit. Insert the fibre wallplugs provided.

If the appliance is to be mounted on a dry lined wall or a timber framed construction wall then special cavity

screw fixings will be required which are not supplied with this product. These should be constructed from metal

and not plastic. Serenity mmodels oonly ::Due to the weight of the appliance four additional fixing points are pro-

vided for securing to the wall (if required).

If a concealed gas connection is to be made ensure the gas supply pipe is in it’s final position and can enter the

appliance in the correct position when the appliance is hung on the wall.

Insert the wall fixing screws into the top wall plugs, taking care to leave the screws protruding approximately

5mm from the wall. Now hang the appliance onto these

screws through the two keyhole shaped holes in the back

panel of the appliance.

Insert the lower fixing screws into the lower wall plugs

through the corresponding depressed holes in the lower

part of the back panel. Do not tighten fully yet.

Before tightening the wall mounting screws fully, at this

stage it is recommended to check the horizontal align-

ment of the appliance with a spirit level, as small adjust-

ments can still be made if necessary. When this has been

checked, tighten the lower fixing screws fully.

Reflection aand SSerenity mmodels ::To access the upper fixing screws insert a

screwdriver through the holes in the deflector plates above the catalyst as

shown above.

CHECKING TTHE BBURNER

There are no imitation fuel bed components to install. The appliance features a ribbon burner which is

designed to produce a continuous band of flame over it’s length. The burner should be visually inspected to

ensure it is free from any foreign matter. If it is necessary to clean or dust off the burner then the glass door

should be removed by removal of the retaining screws. Re-fit the glass door after cleaning or inspection, ensur-

ing a good seal.

TESTING AAND CCOMMISSIONING

Turn on and test the gas supply up to the fire for any leaks, in accordance with the current edition of BS6891.

OPERATING TTHE AAPPLIANCE

The pilot is visible behind the left hand side of the burner.

Saturn mmodels ::The control knob as accessed by lifting the hinged

panel on the right hand side of the appliance.

Reflection aand SSaturn mmodels ::The control knob is a spherical design

and is marked as shown in the diagram to the right;

Serenity mmodels ::The control knob is located in the centre of the

appliance, underneath the lower casing. The knob is housed within a

control plate which has the various control markings printed onto it.

All mmodels ::Push in and turn the control knob to the SPARK position,

and hold there for a few seconds.

Continue turning anti-clockwise through the spark click to the PILOT light position, ensuring the pilot has lit. If

not, return the knob clockwise, and repeat.

When the pilot lights after the spark, keep the knob depressed for approximately ten seconds.

7.1

7.2

Reflection & Serenity models

8.1

8.0

‘OFF’ position

‘SPARK’ position

‘LOW’ position

‘HIGH’ position

Reflection and Saturn models

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