Endress+Hauser PROMAG 33 User manual

promag 33

Electromagnetic

Flow Measuring System

Operating Manual

Hauser+Endress

Nothing beats know-how

BA 009D/06/en/04.99

No. 50063718

CV 5.0

Valid as of software version

V 3.01.XX (amplifier)

V 2.04.XX (communication)

Brief Operating Instructions

With the following instructions, you may configure your measuring instrument quickly

and easily:

Safety instructions →see page 5

↓

Mounting and electrical connection

•Mounting →see page 9

•Electrical connections →see page 21

↓

Commissioning →see page 34

↓

Operation →see page 35 ff.

↓

Display configuration

•Language →see page 68

•Contrast →see page 68

•Assign line 1 →see page 67

•Assign line 2 →see page 67

•Number of decimal digits →see page 68

continued: next column

ba009y83

Engineering units →see page 47 ff.

↓

Configuration of outputs

Current output

•Full scale values →see page 49, 51

•Current span →see page 51

Pulse / Frequency output

•Operation mode →see page 53

•Pulse value →see page 53

•Pulse width →see page 53

•Full scale frequency →see page 54

•Full scale value →see page 55

•Output signal →see page 56

↓

Relay outputs →see page 58 ff.

↓

More complex applications

require programming of additional functions.

The appropriate key works and cross-

references are found on the following pages:

•Functions at a Glance →see page 117

•Index →see page 121

•Operating matrix →see page 37

↓

For optimum measuring results

•Creep suppression →see page 72

•Empty Pipe Detection →see page 73

Promag 33

2 Endress+Hauser

Contents

1 Safety Instructions . . . . . . . 5

1.1 Correct usage . . . . . . . . . . . 5

1.2 Dangers and notes . . . . . . . . . 5

1.3 Personnel for installation, start-up and

operation . . . . . . . . . . . . 6

1.4 Repairs and dangerous substances . . 6

1.5 Technical improvements . . . . . . . 6

2 Instrument Identification . . . . 7

3 Mounting and Installation . . . . 9

3.1 Transport instructions (DN ≥350/14") . . 9

3.2 Mounting location . . . . . . . . 10

3.3 Mounting position . . . . . . . . . 12

3.4 Nominal diameter and flow rate . . . . 13

3.5 Adapters . . . . . . . . . . . . 14

3.6 Mounting Promag A sensor . . . . . 15

3.7 Mounting Promag H sensor . . . . 16

3.8 Mounting Promag F sensor . . . . . 17

3.9 Turning the transmitter housing

and local display . . . . . . . . . 19

3.10 Mounting the transmitter (remote version) 20

4 Electrical Connection . . . . . 21

4.1 Degree of protection . . . . . . . . 21

4.2 Connecting the transmitter . . . . . . 22

4.3 Connecting the cable of the remote

version . . . . . . . . . . . . . 25

4.4 Cable specifications . . . . . . . . 27

4.5 Potential equalisation . . . . . . . 28

4.6 Connecting E+H Rackbus

and Rackbus RS 485 . . . . . . . . 30

4.7 Connecting HART Communicator . . . 33

4.8 Connecting Commubox FXA 191

(Commuwin II software) . . . . . . . 33

4.9 Commissioning . . . . . . . . . . 34

5 Display and Operation . . . . . 35

5.1 Display and operating elements . . 35

5.2 Operation (operating matrix) . . . . . 36

5.3 Operating example . . . . . . . . 39

5.4 Operation with the HART protocol . . . 40

5.5 Operating Rackbus RS 485 . . . . . 42

6 Description of Functions . . . . 47

7 Trouble-shooting, Maintenance

and Repairs . . . . . . . . . . 85

7.1 Response of the measuring system

on faults or alarm . . . . . . . . . 85

7.2 Trouble-shooting and remedy . . . . 87

7.3 Error, alarm and status messages . . 90

7.4 Replacing the measuring electrodes . 94

7.5 Replacing the transmitter electronics . 96

7.6 Replacing the fuse . . . . . . . . 97

7.7 Repairs . . . . . . . . . . . . 97

7.8 Spare parts . . . . . . . . . . 97

7.9 Maintenance . . . . . . . . . . . 97

8 Dimensions . . . . . . . . . . 99

8.1 Dimensions Promag 33 A . . . . 99

8.2 Dimensions Promag 33 H . . . . 102

8.3 Dimensions Promag 33 F

(DN 15...300) . . . . . . . . . 104

8.4 Dimensions Promag 33 F

(DN 350...2000) . . . . . . . . 105

9 Technical Data . . . . . . . . 107

10 Functions at a Glance . . . . . 117

11 Index . . . . . . . . . . . . 121

Promag 33

Endress+Hauser 3

RegisteredTrademarks

KALREZ ®, VITON ®and TEFLON ®

Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP ®, HASTELLOY ®

Registered trademarks of Ladish & Co., Inc., Kenosha, USA

Promag 33

4 Endress+Hauser

1 Safety Instructions

1.1 Correct usage

•The Promag 33 measuring system is only to be used for measuring the flow of

conductive fluids. Most liquids can be measured provided they have a minimum

conductivity of ≥5µS/cm, e.g.

– acids, alkalis, pastes, pulps,

– drinking water, wastewater, sewage sludge,

– milk, beer, wine, mineral water, yoghurt, molasses, etc.

A minimum conductivity of ≥20 µS/cm is required for measuring demineralised

water.

•The manufacturer assumes no liability for damage caused by incorrect use of the

instrument.

•Instruments which are used in the explosion hazardous area are supplied with a

separate “Ex documentation”, which is an

integral part

of this Operating Manual.

The instructions and connected loads provided in this supplement must absolutely

be observed. An appropriate icon is shown on the front of this document according

to the approval given and the test center (fEurope, hUSA, gCanada).

1.2 Dangers and notes

All instruments are designed to meet state-of-the-art safety requirements, have been

tested, and have left the factory in an operational perfectly safe condition.

The devices were developed according to EN 61010 “Protection Measures for

Electronic Equipment for Measurement, Control, Regulation and Laboratory

Procedures”.

A hazardous situation may occur if the flowmeter is not used for the purpose it was

designed for or is used incorrectly. Please carefully note the information provided in

this Operating Manual indicated by the following pictograms:

Warning!

A “warning” indicates actions or procedures which, if not performed correctly, may

lead to personal injury or a safety hazard.

Please strictly observe the instructions supplied and proceed carefully.

Caution!

A “caution” indicates actions or procedures which, if not performed correctly, may

lead to faulty operations or the destruction of the instrument.

Please strictly observe the respective instructions.

Note!

A “note” indicates actions or procedures which, if not performed correctly, may

indirectly affect operations or lead to an unexpected instrument response.

Warning!

Caution!

Note!

Promag 33 1 Safety Instructions

Endress+Hauser 5

1.3 Personnel for installation, start-up and operation

•Mounting, electrical installation, start-up and maintenance of the instrument may

only be carried out by trained personnel authorised by the operator of the facility.

Personnel must absolutely and without fail read and understand this Operating

Manual before carrying out its instructions.

•The instrument may only be operated by personnel who are authorised and trained

by the operator of the facility. All instructions in this manual are to be observed

without fail.

•With special fluids, incl. those used for cleaning, E+H will be pleased to supply

information concerning the chemical resistance properties of wetted parts.

•When welding the piping, the welding machinery must not be grounded through

the Promag.

•The installer has to make sure that the measuring system is correctly wired up

according to the wiring diagrams. The measuring system is to be grounded.

•Please observe all provisions valid for your country and pertaining to the opening

and repairing of electrical devices.

1.4 Repairs and dangerous substances

The following procedures must be carried out before a Promag 33 is sent to

Endress+Hauser for repair:

•A note must always be enclosed with the instrument, containing a description of the

fault, the application, and the chemical and physical properties of the product being

measured.

•Remove all residue which may be present. Pay special attention to the gasket

grooves and crevices where fluid may be present. This is especially important if

the fluid is dangerous to health, e.g. corrosive, carcinogenic, radioactive, etc.

•No instrument should be returned without all dangerous material being

removed first (e.g. in scratches or diffused through plastic).

Incomplete cleaning of the instrument may result in waste disposal or cause harm to

personnel (burns, etc). Any costs arising from this will be charged to the operator of

the instrument.

1.5 Technical improvements

The manufacturer reserves the right to modify technical data without prior notice.

Your local E+H Sales Office will supply you with all current information and any

updates to this Operating Manual.

Danger of electrical shock!

With the housing cover removed, protection against accidental contact is no

longer present.

Warning!

1 Safety Instructions Promag 33

6 Endress+Hauser

2 Instrument Identification

An overview of the complete Promag 33 measuring system is shown below.

The technical specifications are stamped on the nameplate and contain the following

information:

Pat.219,725 UK (EP) Pat.4,704,908 US

Pat. 4,382,387 USPat. 2084740 UK

Order Code:

Ser.No.:

ENDRESS+HAUSER

PROMAG

2X 123456

33FT50-AD1AA12A21F

85-260VAC

50-60Hz

EPD/MSÜ ECC 5P-CAL

I-OUT (HART), FREQ-OUT

SONDERPRODUKTE

15VA/W

IP 67

ba009y03

Order code / Serial number

Definition code: see specifications

on order confirmation

Power consumption

15 VA / W

Ingress protection (IP 67)

Power supply / frequency

85...260 V AC (50...60 Hz)

Additional information

– EPD/MSÜ: with Empty Pipe Detection

– ECC: with Electrode Cleaning Circuitry

– 5P-CAL: with 5-point calibration

Outputs

I-OUT: with current output (HART)

FREQ-OUT: with pulse/frequency output

Special products

Additional information, specifications

Promag 33 transmitter

Promag A

Promag H

Promag F

Sensors

(see next page)

Remote versionCompact version

(example for Promag H)

Fig. 1

Promag 33 transmitter

Typical nameplate specifications

(example)

Promag 33 2 Instrument Identification

Endress+Hauser 7

Pat.US 4,382,387 4,704,908 Pat.UK EP 219,725 2,084,740

TM max.:

Pat.US 5,323,156 5,351,554

Ser.No.:

Order Code:

K-factor:

Werkstoffe:

Materials:

ENDRESS+HAUSER

PROMAG H 28 - 03

33HP1H-ACABA53A21F

2X 123456

0.5328/-5

DN100 / 4"

TUBE/ROHR:OD/SMS/JIS/ISO

PFA 1.4435 EPDM

150°C IP 67

EPD/MSÜ FS ECC

SONDERPRODUKTE

Pat.US 4,382,387 4,704,908

Pat.UK 2084740 219,725 (EP)

Materials:

Werkstoffe:

Order Code:

Ser.No.:

K-factor:

TM :

max.

ENDRESS+HAUSER

PROMAG F

2X 123456

33FH4H-DD1BA43A21A

0.5328/-5

DN 400 DIN PN10

HG 1.4435

120°C

EPD/MSÜ R/B FS

SONDERPRODUKTE

IP67

Pat. 219,725 UK (EP)

Pat. 2084740 UK Pat.4,704,908 US

Pat.4,382,387 US

Materials:

Werkstoffe:

Ser.No.:

K-factor:

TM :

max.

PROMAG A

Order Code:

ENDRESS+HAUSER

2X 123456

33AT25-AH1BA41A21F

0.5328/-5

DN8 1.4435 PN40

PFA HAST-C V

130°C

EPD/MSÜ R/B FS ECC

SONDERPRODUKTE

IP67

ba009y04

Promag A, H and F sensors

Promag A (DN 2...25) Promag H (DN 25...100)

Promag F (15...2000) (DN 15...300)

Order code / Serial number

Definition code: see specifications

on order confirmation

Calibration factor / Zero point

0.5328 / –5

Nominal diameter (DN 400)

Pressure rating (DIN PN 10 bar)

Materials

– Lining: hard rubber (HG)

– Measuring electrodes: stainless steel

1.4435

Ingress protection (IP 67)

Max. fluid temperature (120 °C)

Additional information

– EPD/MSÜ: with Empty Pipe Detection

– R/B: with reference electrode

– FS: remote version (see page 20)

Special product

Additional information, specifications

Fig. 2

Promag A, H and F sensors

Typical nameplate specifications

(example)

2 Instrument Identification Promag 33

8 Endress+Hauser

3 Mounting and Installation

Warning!

•The instructions given in this section are to be observed at all times in order to

ensure safe and reliable operation of the measuring system.

•For explosion protected instruments the mounting regulations and the technical

data may differ from those stated here. Please refer to the Ex supplement of this

Operating Manual for additional information.

3.1 Transport instructions (DN ≥350/14")

The pipe lining on the flanges is protected by disks to prevent damage when

transporting to the measuring point. These are to be removed when installing.

Instruments are to be transported in the containers they are delivered in.

Transporting to the measuring point

•The sensor must not be lifted by the

transmitter housing!

•Use only the grips on the flange for

lifting out and mounting the sensor in

the piping (from DN 350 or 14").

Caution!

The sensor must not be lifted by the

metal casing using a fork lift truck!

This can buckle the casing and so

damage the internal magnetic coils.

Base and supports

The sensor is to be mounted on a base

which is sufficiently strong enough to

withstand its weight.

Caution!

Do not support the sensor by the sheet

casing. The casing may be dented and

so damage the magnetic coils inside

the sensor.

Warning!

Caution!

ba009y07

Correct! Incorrect!

Fig. 3

Transport instructions for large

diameter sensors (DN

≥

350)

ba009y08

Correct!

Incorrect!

Fig. 4

The proper way to support large

diameter sensors (DN

≥

350)

Promag 33 3 Mounting and Installation

Endress+Hauser 9

3.2 Mounting location

Correct measurement is only possible

when the pipe is full. The following

locations should therefore be avoided:

•No installation at the highest point

(air accumulation).

•No installation immediately before

an open pipe outlet in a downward

line.

The alternative installation, however,

enables correct measurement.

Partly filled pipes

For inclines a mounting similar to a drain

should be adopted.

Added security is offered by Empty Pipe

Detection in order to detect empty or

partly filled pipes (see page 73).

Note!

Danger of solids accumulation!

Do not mount the sensor at the lowest

point of the drain. A cleaning valve

should also be installed.

Downward pipe

With the installation suggested opposite,

partial vacuum is avoided even with a

downward pipe > 5 m long (siphon, vent

valve downstream of the sensor).

h 2 x DN≥

alternatively

ba009y13

Fig. 5

Mounting location

≥5xDN

≥2 x DN

ba009y14

Fig. 6

Mounting with a partly filled pipe

>5m

ba009y15

Venting valve

Fig. 7

Installation downward pipe

Note!

3 Mounting and Installation Promag 33

10 Endress+Hauser

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