Endress+Hauser Levelflex M FMP45 User manual

BA00365F/00/EN/15.11

71154977

Valid as of software version:

01.08.zz

Operating Instructions

Levelflex M FMP45

Interface measurement

Guided Level-Radar

Levelflex M FMP45 4 to 20 mA HART

2Endress+Hauser

Brief Operating Instructions

L00-FMP4xIxx-19-00-00-en-005

!Note!

These Operating Instructions explains how to install and commission the level transmitter.

All functions that are required for a typical measuring task are taken into account here.

In addition, the Levelflex M provides many other functions for optimizing the measuring point and

converting measured values. These functions are not included in these Operating Instructions.

An overview of all the device functions can be found on Seite 78.

The operating manual BA00366F/00/EN "Description of Instrument Functions" provides an

extensive description of all the device functions which can be found on the enclosed CD-

ROM.

The Operating Instructions can also be found on our homepage: www.endress.com

… …

…

KA283F/00/a2/03.09

71079005

DK2

DK1

LILI

71079005

Levelflex M - Brief operating instructions

input E

(see sketch)

input F

(see sketch) displayed

D und D are

000

measured value

Group

selection

basic setup

safety settings

display

linearisation

extended calibr.

system

parameters

092

language

diagnostics

0A0

present

error

002

tank

properties

004

process

cond.

005

empty

calibr.

006

full

calibr.

008

dist./

meas value

059

upper block.

dist

003

medium

property

008

dist./

meas value

- envel. curve

- substracted

signal

- mapping

- single curve

- cyclic

= 100: unlocked

¹ 100: locked

09A

plot settings

09B

recording

curve

0A1

error

0A4

unlock

parameter

(333 =

reset

customer

parameters)

0A3

reset

threaded

connection

1 ½

(G 1

reference point of

measurement

¾ or BSP

¾ or G ½)

¾ or 1½ NPT

length

adjustment

032

probe

033

probe

length

034

determine

length

0.1 - 2

envelope curve

Contrast: +or +

- partially

filled

- fully

flooded

- standard

- fast

change

- test: no filter

- slow

change

If shortened

please enter probe length here.

E = empty calibr. (= zero) - setting in 005

F = full calibr. (= span) - setting in 006

D = distance interface (distance flange / DK ) - display in 0A6

L = level interface (distance probe end / DK ) - display in 0A5

D = distance complete level - display in 0A5

L = level complete - display in 0A6

LN = probe length - setting in 033

UB = upper blocking distance - setting in 059

UP = thickness upper medium

SD = safety distance - setting in 015

flange:

reference point of

measurement

Levelflex M FMP45 4 to 20 mA HART Table of contents

Endress+Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . . . 4

1.3 Operational safety and process safety . . . . . . . . . . . . 4

1.4 Safety conventions and icons . . . . . . . . . . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9

3 Installation . . . . . . . . . . . . . . . . . . . . . 10

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10

3.2 Incoming acceptance, transport, storage . . . . . . . . . 10

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 11

3.4 General information on interface measurement . . . 13

3.5 Special information on interface measurement . . . . 15

3.6 Installation instructions . . . . . . . . . . . . . . . . . . . . . 16

3.7 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 22

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 23

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 23

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 25

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 28

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 28

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 28

5 Operation . . . . . . . . . . . . . . . . . . . . . . 29

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 29

5.2 Display and operating elements . . . . . . . . . . . . . . . 31

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.4 Displaying and acknowledging error messages . . . . 36

5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 37

6 Commissioning. . . . . . . . . . . . . . . . . . 39

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.2 Switching on the measuring device . . . . . . . . . . . . 39

6.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 42

6.5 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 48

6.6 Function "Envelope Curve Display" (0E3) . . . . . . . 49

6.7 Basic Setup with the Endress+Hauser operating program

7 Maintenance. . . . . . . . . . . . . . . . . . . . 55

7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.3 Repairs to Ex-approved devices . . . . . . . . . . . . . . . 55

7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8 Accessories . . . . . . . . . . . . . . . . . . . . . 56

8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . . 56

8.2 Mounting-kit isolated . . . . . . . . . . . . . . . . . . . . . . . 56

8.3 Remote display and operation FHX40 . . . . . . . . . . . 57

8.4 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8.5 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 59

8.6 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 59

8.7 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 59

8.8 Special process connection . . . . . . . . . . . . . . . . . . . 60

9 Troubleshooting . . . . . . . . . . . . . . . . . 61

9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 61

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 62

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 64

9.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 67

10 Technical data . . . . . . . . . . . . . . . . . . . 68

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 68

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 78

11.1 HART operating menu (display module) . . . . . . . . . 78

11.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Safety instructions Levelflex M FMP45 4 to 20 mA HART

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The Levelflex M is a compact level transmitter for the continuous measurement of the total level

and the interface level in liquids. Measuring principle: guided level radar/ TDR:

Time Domain Reflectometry.

1.2 Installation, commissioning and operation

The Levelflex M is designed to meet state-of-the-art safety requirements and conforms to applicable

standards and EC regulations. If installed incorrectly or used for applications for which it is not

intended, however, it is possible that application-related dangers may arise, e.g. product overflow

due to incorrect installation or configuration. For this reason, installation, connection to the

electricity supply, commissioning, operation and maintenance of the measuring system must only

be carried out by trained, qualified specialists authorized to perform such work by the facility's

owner-operator. The specialist must have read and understood these Operating Instructions and

must follow the instructions they contain. Modifications and repairs to the device are permissible

only when they are expressly approved in the Operating Instructions.

1.3 Operational safety and process safety

Alternative monitoring measures must be taken to ensure operational safety and process safety

during configuration, testing and maintenance word on the device.

The measuring device meets the general safety requirements according to EN 61010-1 and the

EMC requirements of IEC/EN 61326 in addition to NAMUR Recommendations NE21 and NE43.

Hazardous areas

If using the measuring system in hazardous areas, the appropriate national standards must be

observed. The device is accompanied by separate Ex documentation, which is an integral part of this

documentation. The installation regulations, connection values and safety instructions listed in this

document must be observed.

• Ensure that all personnel are suitably qualified.

• Measuring point requirements with regard to measurement and safety must be observed.

Levelflex M FMP45 4 to 20 mA HART Safety instructions

Endress+Hauser 5

1.4 Safety conventions and icons

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety instructions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or the destruction of the device.

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the device.

!Note!

A note highlights actions or procedures which, if not performed correctly, can have an indirect effect

on operation or trigger an unexpected response on the part of the device.

Explosion protection

0Explosion-protected, type-examined equipment

If the device has this symbol embossed on its nameplate, it can be used in a hazardous area or a

non-hazardous area, according to the approval.

-Hazardous areas

This symbol is used in the drawings of these Operating Instructions to indicate hazardous areas.

Devices in hazardous areas, or cables for such devices, must have appropriate explosion protection.

. Safe area (non-hazardous area)

This symbol is used in the drawings of these Operating Instructions to indicate non-hazardous areas.

Devices in the non-hazardous area also have to be certified if connecting cables lead into the

hazardous area.

Electrical symbols

%Direct voltage

A terminal to which DC voltage is applied or through which direct current flows.

&Alternating voltage

A terminal to which alternating voltage (sine-wave) is applied or through which alternating current

flows.

)Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded by means of a grounding

system.

*Protective ground connection

A terminal which must be connected to ground prior to making any other connection to the

equipment.

+Equipotential connection

A connection that has to be connected to the plant grounding system:

This may be a potential equalization line or a star grounding system depending on national or

company codes of practice.

Temperature resistance of the connection cables

States that the connection cables must be resistant to a temperature of at least 85 °C.

Safety instruction

For safety instructions refer to the manual for the appropriate device version.

t >85°C

Identification Levelflex M FMP45 4 to 20 mA HART

6Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the device nameplate:

L00-FMP4xxxx-18-00-00-en-001

Information on the nameplate of the Levelflex M FMP45

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

Made in Germany

D-79689 Maulburg

Dat./Insp.:

Order Code:

IP68 / NEMA 6P

Ser.-No.:

4-wire

ENDRESS+HAUSER

t >85°C

TA > 70°C :

D01301-A

if modification

see sep. label

X= Patents

LEVELFLEX-M

90 … 253 V AC 3,5VA

10,5…32VDC 1W

16 … 3 V DC 0,8W

Profibus PA

Foundation Fieldbus

LN= PN=

4 … 20 mA HART 2-wire

Order No

(see Order Information)

Communication

variant and

supply voltage

Serial number

Reference to additional

safety-relevant documentation

Designation according to Directive 94/9/EC

and designation of protection

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

1 ATEX II 1/2G EEx ia IIC T6/IECEx Zone 0/1

2 ATEX II 1/2D / IEC Ex td A20/21, Alu blind cover

3 ATEX II 1/2G EEx emb (ia) IIC T6/IECEx Zone 0/1

4 ATEX II 1/3D / IEC Ex td A20/22

5 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D

6 ATEX II 1/2G EEx ia IIC T6, WHG

7 ATEX II 1/2G EEx d (ia) IIC T6 / IEC Ex d(ia) IIC T6

8 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D, WHG

G ATEX II 3G EEx nA II T6

C NEPSI Ex emb (ia) IIC T6

I NEPSI Ex ia IIC T6

J NEPSI Ex d (ia) IIC T6

Q NEPSI DIP (in preparation)

R NEPSI Ex nA II T6

M FM DIP Cl.II Div.1 Gr. E-G N.I.

S FM IS Cl.I,II,III Div.1 Gr. A-G N.I., zone 0, 1, 2

T FM XP Cl.I,II,III Div.1 Gr. A-G, zone 1, 2

N CSA General Purpose

P CSA DIP Cl.II Div.1 Gr. G + coal dust, N.I.

U CSA IS Cl.I,II,III Div.1 Gr. A-D,G + coal dust, N.I., zone 0, 1, 2

V CSA XP Cl.I,II,III Div.1 Gr. A-D,G + coal dust, N.I., zone 1, 2

K TIIS Ex d (ia) IIC T1

L TIIS Ex d (ia) IIC T2

Y Special version, TSP-No. to be spec.

Levelflex M FMP45 4 to 20 mA HART Identification

Endress+Hauser 7

20 Process temperature:

A -200...+280 °C / -328...+536 °F (XT); saturated steam max. 200 °C

B -200...+400 °C / -328...+752 °F (HT)

Y Special version, TSP-No. to be spec.

30 Probe:

A ..... mm, rope 4mm, 316

C ..... inch, rope 1/6", 316

K ..... mm, rod 16 mm, 316L

L ..... mm, coax, 316L

M ..... inch, rod 16 mm, 316L

N ..... inch, coax, 316L

S ..... mm, rod 16 mm, 316L, 500 mm divisible

T ..... mm, rod 16 mm, 316L, 1000 mm divisible

U ..... inch, rod 16 mm, 316L, 20 in divisible

V ..... inch, rod 16 mm, 316L, 40 in divisible

Y Special version, TSP-No. to be spec.

40 Process connection:

AFJ 2" 150lbs RF, 316/316L flange ANSI B16.5

AGJ 3" 150lbs RF, 316/316L flange ANSI B16.5

AHJ 4" 150lbs RF, 316/316L flange ANSI B16.5

ARJ 2" 300/600lbs RF, 316/316L flange ANSI B16.5

ASJ 3" 300/600lbs RF, 316/316L flange ANSI B16.5

ATJ 4" 300lbs RF, 316/316L flange ANSI B16.5

A1J 2" 1500lbs RF, 316/316L flange ANSI B16.5

A2J 3" 1500lbs RF, 316/316L flange ANSI B16.5

A3J 4" 600lbs RF, 316/316L flange ANSI B16.5

A4J 4" 900lbs RF, 316/316L flange ANSI B16.5

A5J 4" 1500lbs RF, 316/316L flange ANSI B16.5

CHJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CRJ DN50 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)

CSJ DN80 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)

CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

C1J DN50 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C2J DN50 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

C3J DN80 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C4J DN80 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

C5J DN100 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C6J DN100 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

KFJ 10K 50A RF, 316L flange JIS B2220

KGJ 10K 80A RF, 316L flange JIS B2220

KHJ 10K 100A RF, 316L flange JIS B2220

K3J 63K 50A RF, 316L flange JIS B2220

K4J 63K 80A RF, 316L flange JIS B2220

K5J 63K 100A RF, 316L flange JIS B2220

GGJ Thread ISO228 G1-1/2, 200bar, 316L

GJJ Thread ISO228 G1-1/2, 400bar, 316L

RGJ Thread ANSI NPT1-1/2, 200bar, 316L

RJJ Thread ANSI NPT1-1/2, 400bar, 316L

YY9 Special version, TSP-No. to be spec.

50 Power supply; output:

B 2-wire; 4-20mA SIL HART

D2-wire;PROFIBUSPA

F 2-wire; FOUNDATION Fieldbus

G 4-wire 90-250VAC; 4-20mA SIL HART

H 4-wire 10.5-32VDC; 4-20mA SIL HART

K 2-wire; 4-20mA HART, interface measurement

Y Special version, TSP-No. to be spec.

60 Operation:

1 W/o display, via communication

2 4-line display VU331, envelope curve display on site

3 Prepared for FHX40, remote display (accessory)

9 Special version, TSP-No. to be spec.

Identification Levelflex M FMP45 4 to 20 mA HART

8Endress+Hauser

1) OVP = overvoltage protection

70 Type of probe:

B Compact, centering disc d=45 mm, 316L, pipe diameter DN50/2"

C Compact, centering disc d=75 mm, 316L, pipe diameter DN80/3" + DN100/4"

F Remote, cable 3m, top, center d=45 mm, centering disk d=45 mm, 316L,

pipe diameter DN50/2"

G Remote, cable 3m, top, center d= 75 mm, centering disk d=75 mm, 316L,

pipe diameter DN80/3" + DN100/4"

H Remote, cable 3m, side, center d=45 mm, centering disk d=45 mm, 316L,

pipe diamter DN50/2"

I Remote, cable 3m, side, center d=75 mm, centering disc d=75 mm, 316L,

pipe diamter DN80/3" + DN100/4"

1 Compact, basic version

3 Remote, cable 3m, top entry

4 Remote, cable 3m, side entry

9 Special version, TSP-No. to be spec.

80 Housing:

A F12 Alu, coated IP68 NEMA6P

B F23 316L IP68 NEMA6P

C T12 Alu, coated IP68 NEMA6P, separate conn. compartment

D T12 Alu, coated IP68 NEMA6P + OVP1), separate conn. compartment

Y Special version, TSP-No. to be spec.

90 Cable Entry:

2 Gland M20 (EEx d > thread M20)

3ThreadG1/2

4 Thread NPT1/2

5PlugM12

6 Plug 7/8"

9 Special version, TSP-No. to be spec.

100 Additional options:

A Basic version

B EN10204-3.1 material, wetted parts,

(316L wetted parts for rod/coax) inspection certificate

C EN10204-3.1 material, wetted parts,

(316L pressurized for rope version) inspection certificate

D Steam boiler app.+EN10204-3.1 material, Steam boiler approval

EN12952-11/12953-9, EN10204-3.1 material, wetted parts

(316L wetted parts for rod/coax) inspection certificate

H 5-point linearity protocol, see additional spec.

J 5-point, 3.1, NACE, 5-point linearity protocol, see additional spec.,

EN10204-3.1 material, NACE MR0175 (316L wetted parts)

inspection certificate

N EN10204-3.1 material, NACE MR0175,

(316L wetted parts) inspection certificate

U Steam boiler app. 300 mm / 11" gas phase, Steam boiler approval

EN12952-11/12953-9, Gas phase comp. 300 mm / 11" reference rod,

EN10204-3.1 material, NACE MR0175 (316L wetted parts)

inspection certificate

V Steam boiler app. 550 mm / 21" gas phase, Steam boiler approval

EN12952-11/12953-9, Gas phase comp. 550 mm / 21" reference rod,

EN10204-3.1 material, NACE MR0175 (316L wetted parts)

inspection certificate

Y Special version, TSP-No. to be spec.

995 Marking:

1 Tagging (TAG), see additional spec.

2 Bus address, see additional spec.

FMP45- Complete product designation

Levelflex M FMP45 4 to 20 mA HART Identification

Endress+Hauser 9

2.2 Scope of delivery

"Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage of

measuring devices given in the chapter "Incoming acceptance, transport, storage", Seite 10!

The scope of delivery consists of:

• Assembled device

• Accessories (→ä56)

• Endress+Hauser operating program on the enclosed CD-ROM

• Brief operating instructions KA00283F/00/A2 (basic setup/troubleshooting), housed in the

device

• Brief operating instructions KA01052F/00/EN for quick commissioning

• Approval documentation: if this is not included in the operating manual

• CD-ROM with further documentation, e.g.

– Technical Information

– Operating Instructions

– Description of Instrument Functions

2.3 Certificates and approvals

CE mark, Declaration of Conformity

The device is designed to meet state-of-the-art safety requirements, has been tested and left the

factory in a condition in which it is safe to operate. The device complies with the applicable

standards and regulations as listed in the EC Declaration of Conformity and thus complies with the

statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the

device by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ®, VITON®, TEFLON®

Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP®

Registered trademark of Ladish & Co., Inc., Kenosha, USA

HART®

Registered trademark of the HART Communication Foundation, Austin, USA

PulseMaster®

Registered trademark of Endress+Hauser GmbH+Co. KG, Maulburg, Germany

Installation Levelflex M FMP45 4 to 20 mA HART

10 Endress+Hauser

3 Installation

3.1 Quick installation guide

L00-FMP45xxx-17-00-00-en-003

3.2 Incoming acceptance, transport, storage

3.2.1 Incoming acceptance

Check the packaging and the contents for damage. Check the shipment, make sure nothing is

missing and that the scope of supply matches your order.

3.2.2 Transport

"Caution!

Follow the safety instructions and transport conditions for devices of more than 18 kg. Do not lift

the device by the probe rod in order to transport it.

3.2.3 Storage

Pack the device so that is protected against impacts for storage and transport. The original packing

material provides the optimum protection for this.

The permissible storage temperature is -40 °C to +80 °C.

F12 housing

Turn housing

The housing can be turned 350°

in order to simplify access to the

display and the terminal compartment

AF 60

max. torque

see table

Caution!

Use only the

threaded boss ???

F12 or T12 housing

torqueProcess temperature

max. 280 °C 450 Nm

max. 400 °C 400 Nm

Mounting with threaded boss

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