Endress+Hauser Cerabar S User manual

cerabar S PMP 71 K

Pressure Transmitter

for use in

Nuclear Power Plants

Operating Instructions

BA234P/00/en/05.07

Software version 7.1

71036531

Hauser+Endress

The Power of Know How

Short Operating Instructions

– –

Remote operation

via Commuwin II

Local operation

Cerabar S

without/with display

Local operation via keys

Chapter 3.1

set MR

= required MR? Pressure

yes no

Chapter 4

Calibration with

keys

Chapter 6.2

Calibration

with

reference

pressure

Linearisation?

Chapter 6.3

Dry

calibration

Chapter 4

Locking/Unlocking

with keys

Level

or pressure?

Level

yes

Table Automatic

Linearisation

Chapter 6.4

Chapter 6.5 - 6.6

Locking and

other settings

Chapter 5.1

Commisioning the

measuring point

Chapter 5.2 - 5.3

Locking and

other settings

Chapter 4

Damping

Damping?

no yes

MR = measuring range

Short Operating Instructions Cerabar S

2 Endress+Hauser

Table of Contents

1Introduction ........... 6

1.1 Measuring system . . . . . . . . 7

2Installation ........... 8

2.1 Mounting instructions PMP 71 K . . 8

2.2 Mounting accessories . . . . . . 10

2.3 Mounting position . . . . . . . . 11

2.4 Electrical connection . . . . . . . 12

3Operation ............14

3.1 On-site operation . . . . . . . . 14

3.2 Operation using the Universal HART

Communicator DXR 275 . . . . . . 15

3.3 Operation with Commuwin II . . . . 16

4Local Operation ..........17

4.1 Commissioning the measuring point . 17

4.2 Damping τ........... 19

4.3 Locking/unlocking operation . . . . 19

5Pressure Measurement .......20

5.1 Start-up with the Universal HART

Communicator DXR 275

or Commuwin II . . . . . . . . . 20

5.2 Locking/unlocking operation . . . . 24

5.3 Measuring point information . . . . 25

6Level Measurement ........26

6.1 Start-up with the Universal HART

Communicator DXR 275 or

Commuwin II . . . . . . . . . . 26

6.2 Calibration with reference pressure . 30

6.3 Dry calibration . . . . . . . . . 31

6.4 Linearisation . . . . . . . . . . 32

6.5 Locking/unlocking operation . . . . 35

6.6 Measuring point information . . . . 36

7Diagnosis and Trouble-Shooting ... 37

7.1 Diagnosis of errors and warnings . . 37

7.2 Current simulation . . . . . . . . 39

7.3 Reset . . . . . . . . . . . . . 39

7.4 Editing limits . . . . . . . . . . 41

8Maintenance and Repair ...... 43

8.1 Repair . . . . . . . . . . . . . 43

8.2 Mounting the display . . . . . . . 44

8.3 Exchanging the sensor module and

electronics . . . . . . . . . . . 45

8.4 Recalibration . . . . . . . . . . 46

8.5 Replacement parts . . . . . . . . 47

9Technical Data ......... 48

10 Operating Matrix ........ 53

10.1 Matrix Commuwin II (Software version

7.1) . . . . . . . . . . . . . . 53

10.2 Matrix Universal HART Communicator

DXR 275

(Software version 7.1) . . . . . . . 54

10.3 Block diagram . . . . . . . . . . 54

10.4 Description of parameters . . . . . 55

Index . . . . . . . . . . . . . . . 61

Cerabar S Table of Contents

Endress+Hauser 3

Notes on Safety

Approved usage The Cerabar S is a pressure transmitter used for measuring gauge or absolute pressure

depending on the version. You can display the measured pressure value as a level value

using the Commuwin II operating and display program or using the handheld operating

terminals for HART.

Mounting,

commissioning,

operation

The Cerabar S has been designed to operate safely in accordance with current technical,

safety and EU standards. If installed incorrectly or used for applications for which it is

not intended, however, it is possible that application-related dangers may arise, e.g.

product overspill by incorrect installation or adjustment. For this reason, the instrument

must be installed, connected, operated and maintained by personnel that are authorised

by the user of the facility and who are suitably qualified. The manual must have been

read and understood, and the instructions followed. Modifications and repairs to the

device are permissible only when they are expressly approved in the manual.

Explosion hazardous

area The measuring system used in the explosion hazardous area must comply with all existing

national standards. The certificates are designated by the first letter of the order code

on the nameplate (see table below).

•Ensure that technical personnel are adequately trained.

•All measurement and safety regulations which apply to the measuring point are to

be observed.

Code Certificate Explosion protection

R Standard None

ENDRESS+HAUSER

CERABAR

Order No. PMP 71K – R

Safety Conventions and Symbols Cerabar S

4 Endress+Hauser

Safety Conventions and Symbols

In order to highlight safety-relevant or alternative operating procedures in the manual,

the following conventions have been used, each indicated by a corresponding icon in

the margin.

Notes on safety

Ignition protection

Electrical symbols

Symbol Meaning

Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned.

Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the instrument.

Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to

personal injury, a safety hazard or destruction of the instrument.

Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion

hazardous area.

Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas.

– Devices located in and wiring entering areas with the designation "explosion hazardous

areas" must conform with the stated type of protection.

Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.

– Devices located in safe areas still require a certificate if their outputs run into explosion

hazardous areas.

Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied.

Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be

applied or supplied.

Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by

means of an earth grounding system.

Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to

the equipment.

Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice.

Note!

Caution!

Warning!

Cerabar S Notes on Safety

Endress+Hauser 5

1 Introduction

Applications The Cerabar S pressure transmitter measures the pressure of gases, steam/vapour and

liquids and can be used in all areas of chemical and process engineering.

Operating principle

Metal sensor

The process pressure deflects the

separating diaphragm and a fill fluid

transmitts the pressure to a resistance

bridge. The bridge output voltage, which is

proportional to pressure, is then measured

and processed.

Level measurement

The hydrostatic pressure of a column of

liquid enables its level to be measured

continuously by a pressure transmitter if the

density ρof the liquid is known.

0 - 10 bar ZS

KTA 3505

IEE 323/344

Version- x

Dat./Insp.:

ENDRESS+HAUSER

CERABAR S

Order Code: PMP71K-xxxxxxxxxx

Ser.-No.: xxxxxxxxxxx

p 0…10 bar Pmax 26.7 bar

U45VDC

Mat 1.4435/316L

Span 0.011/10 bar

4…20 mA

1.4435/316L 1.4435/316L

IP 65

Cal./Adj.

TAG #

BA234Y03

Figure 1.1

Examples of the Cerabar S

pressure transmitter

BA234Y04

Resistance

bridge

Fill fluid

Diaphragm

Metallic measuring cell

Figure 1.2

Ceramic and metallic measuring cell

h = p

hydr

•

1 Introduction Cerabar S

6 Endress+Hauser

1.1 Measuring system

The complete measuring system consists of

•Cerabar S pressure transmitter with 4…20 mA signal output

•optional four-character pressure display

•power supply 11.5…45 V DC

For electronic versions with HART protocol, a digital communication signal is

superimposed on the signal current and is used for remote calibration.

These instruments have additional functions also to measure level.

Operation can be carried out using:

•the Commuwin II operating program

•the Universal HART Communicator DXR 275 handheld (HART protocol)

0 - 10 bar

Cerabar S

with display

11.5…45 V DC

4…20 mA

BA187Y06

e.g. RN 221N transmitter

power supply unit

Figure 1.3

Cerabar S measurement system

with display

Cerabar S 1 Introduction

Endress+Hauser 7

2 Installation

This chapter describes:

•the mechanical installation of Cerabar S

•the electrical connection

2.1 Mounting instructions PMP 71 K

The Cerabar S is mounted in the same way as a manometer (DIN EN 839-2). The use of

shut-off valves and pigtails is recommended. Its position depends upon the application.

•Measurement in gases:

Mount the shut-off valve above the

tapping point so that condensate can

run back into the process.

•Measurement in steam:

Mount with a pigtail below the tapping

point.

The pigtail reduces the temperature in

front of the diaphragm to almost

ambient temperature. The pigtail must

be filled with fill fluid before start-up.

0 - 10 bar

BA187Y09

Figure 2.1

Mounted on a shut-off valve for

measuring gases

0 - 10 bar

BA187Y10

Figure 2.2

Mounted with U-shaped pigtail

for measuring steam/vapour

0 - 10 bar

BA187Y08

Figure 2.3

Mounted with circular pigtail for

measuring steam/vapour

2 Installation Cerabar S

8 Endress+Hauser

•Measurement in liquids:

Mount on the shut-off valve below the

tapping point or at the same height.

Mounting the PMP 71 KThe PMP 71 K with metallic sensor is available in the following version:

•with adapter (welded in) and internal diaphragm.

Note!

The diaphragm of the Cerabar S must not be pressed in or cleaned with pointed or hard

objects.

Note!

0 - 10 bar

BA187Y07

Figure 2.4

Mounted on a shut-off valve

for measuring liquids

Welded

Welded adapter

– Material AISI 316L (1.4435)

with AISI 316L (1.4435)

diaphragm

BA234Y05

Figure 2.5

With internal diaphragm and

welded adapter

Cerabar S 2 Installation

Endress+Hauser 9

2.2 Mounting accessories

Wall and pipe mounting

with accessories

0 - 10 bar

166

153

118

BA234Y06

Figure 2.6

Mounted with bracket on a wall

0 - 10 bar

ø60.3

ø6

BA234Y07

Figure 2.7

Mounted with bracket on vertical

piping

0 - 10 bar

183

111

ø60.3

118

153

BA234Y08

Figure 2.8

Mounted with bracket on

horizontal piping

Conversion factors

1 mm = 0.039 in

1 in = 25.4 mm

Dimensions are in mm.

2 Installation Cerabar S

10 Endress+Hauser

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