Emerson Unidrive HS30 User manual

Quick Start Guide

Unidrive M300/

HS30

Frame sizes 1 to 4

Enhance throughput with

Machine Safety

Part Number: 0478-0039-06

Issue: 6

Unidrive M300 Quick Start Guide English Iss6.book Page 1 Tuesday, September 22, 2015 3:21 PM

This guide is intended to provide basic information required in order to set-up a drive to run a motor.

For more detailed installation information, please refer to the Unidrive M300/HS30 User Guide which

is available to download from:

http://www.emersonindustrial.com/en-EN/controltechniques/downloads/userguidesandsoftware/

Pages/downloads.aspx.

www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/downloads/Pages/manuals.aspx.

Warnings, Cautions and Notes

Issue Number: 6

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the

product or other equipment.

A Note contains information, which helps to ensure correct operation of the product.

This guide does not include safety information. Incorrect installation or operation of the

drive, could cause personnel injury or equipment damage. For essential safety

information, please refer to the Unidrive M300/HS30 User Guide or the safety booklet

supplied with the drive.

WARNING

CAUT IO N

NOTE

WARNING

Unidrive M300 Quick Start Guide English Iss6.book Page 2 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide

Issue Number: 6

Contents

1 Product information .................................................................................... 7

1.1 Ratings .................................................................................................................... 7

2 Options .........................................................................................................8

3 Mechanical installation ...............................................................................9

4 Electrical installation ................................................................................. 12

4.1 AC supply requirements ........................................................................................ 12

4.2 External braking resistor ........................................................................................ 12

4.3 Ground leakage ..................................................................................................... 14

4.4 Control terminal configurations and wiring ............................................................. 15

4.5 EMC ....................................................................................................................... 21

4.6 Safe Torque Off (STO) .......................................................................................... 22

5 Keypad and display ...................................................................................23

5.1 Saving parameters ................................................................................................ 24

5.2 Restoring parameter defaults ................................................................................ 24

6 Basic parameters (Menu 0) .......................................................................25

6.1 Menu 0: Basic parameters ..................................................................................... 25

6.2 Unidrive M300/HS30 parameter descriptions ........................................................ 30

7 Running the motor .................................................................................... 48

8 Diagnostics ................................................................................................49

8.1 Alarm indications ................................................................................................... 53

9 NV Media Card Operation ......................................................................... 54

10 UL listing information ...............................................................................55

10.1 General .................................................................................................................. 55

10.2 Mounting ................................................................................................................ 55

10.3 Environment .......................................................................................................... 55

10.4 Electrical ratings .................................................................................................... 55

10.5 Opening of branch circuit ....................................................................................... 55

10.6 Electrical installation .............................................................................................. 55

10.7 Motor overload protection ...................................................................................... 56

10.8 Motor overspeed protection ................................................................................... 56

10.9 Thermal memory retention ..................................................................................... 56

10.10 Group installation ................................................................................................... 57

10.11 UL listed accessories ............................................................................................. 57

Unidrive M300 Quick Start Guide English Iss6.book Page 3 Tuesday, September 22, 2015 3:21 PM

4Unidrive M300/HS30 Quick Start Guide

Issue Number: 6

Declaration of Conformity

This declaration applies to the Unidrive-M product range comprising model numbers listed below:

The model number may be followed by additional characters that do not affect the ratings.

The variable speed drive products listed above have been designed and manufactured in accordance with the

following European harmonized standards:

EN 61000-3-2: 2006 Applicable where input current < 16 A. No limits apply for professional equipment where input

power ≥1 kW.

These products comply with the Restriction of Hazardous Substances Directive - RoHS 2011/65/EU, the Low

Voltage Directive - LVD 2006/95/EC and the Electromagnetic Compatibility Directive - EMC 2004/108/EC.

These electronic drive products are intended to be used with appropriate motors, controllers, electrical

protection components and other equipment to form complete end products or systems. Compliance with

safety and EMC regulations depends upon installing and configuring drives correctly, including using the

specified input filters. The drives must be installed only by professional installers who are familiar with

requirements for safety and EMC. The assembler is responsible for ensuring that the end product or

system complies with all the relevant laws in the country where it is to be used. Refer to the User Guide. An

EMC data sheet is also available giving detailed EMC information.

Control Techniques Ltd

The Gro

Newtown

Powys

SY16 3BE

Moteurs Leroy-Somer

Usine des Agriers

Boulevard Marcellin Leroy

CS10015

16915 Angoulême Cedex 9

France

Model

No. Interpretation Format: Xaaa-bbc ddddde Format: Xaa-bbc ddddde

X Application M = Manufacturing Automation, E = Elevator, F = Flow,

H = HVAC, CSD = Compressor HS = High Speed

aa(a) Control System 100, 101, 200, 201, 300, 400, 600, 700, 701, 702 70, 71, 72

bb Frame Size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage Rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current Rating Example 01000 = 100 A

e Configuration

A = AC in AC out (with internal choke), D = DC in AC out (Inverter), C = AC in DC out

(Rectifier), E = AC in AC out (without internal choke), T = AC in AC out with Dual

Rectifier

EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements -

Electrical, thermal and energy

EN 61800-3: 2004 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific

test methods

EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for

industrial environments

EN 61000-6-4:2007 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for

industrial environments

EN 61000-3-2:2006 Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions

(equipment input current ≤16 A per phase)

EN 61000-3-3:2008

Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage

fluctuations and flicker in public, low voltage supply systems, for equipment with rated

current ≤16 A per phase and not subject to conditional connection

G. Williams

Vice President, Technology

Date: 30th July 2015

Place: Newtown, Powys, UK

Unidrive M300 Quick Start Guide English Iss6.book Page 4 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide 5

Issue Number: 6

Declaration of Conformity

(including 2006 Machinery Directive)

This declaration applies to the Unidrive-M product range comprising model numbers listed below:

The model number may be followed by additional characters that do not affect the ratings.

This declaration relates to these products when used as a safety component of a machine. Only the Safe

Torque Off function may be used for a safety function of a machine. None of the other functions of the drive

may be used to carry out a safety function.

These products fulfil all the relevant provisions of the Machinery Directive 2006/42/EC and the EMC Directive 2014/

108/EC.

EC type examination has been carried out by the following notified body:

TUV Rheinland Industrie Service GmbH

Am Grauen Stein

D-51105 Köln

Germany

Notified body identification number: 0035

EC type-examination certificate numbers:

01/205/5270.01/14 dated 2014-11-11

01/205/5387.01/15 dated 2015-01-29

01/205/5383.02/15 dated 2015-04-21

The harmonised standards used are shown below:

Control Techniques Ltd

The Gro

Newtown

Powys

SY16 3BE

Moteurs Leroy-Somer

Usine des Agriers

Boulevard Marcellin Leroy

CS10015

16915 Angoulême Cedex 9

France

Model

No. Interpretation Format: Xaaa-bbc ddddde Format: Xaa-bbc ddddde

X Application M = Manufacturing Automation, E = Elevator, F = Flow,

H = HVAC, CSD = Compressor HS = High Speed

aa(a) Control System 100, 101, 200, 201, 300, 400, 600, 700, 701, 702 70, 71, 72

bb Frame Size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11

c Voltage Rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V

ddddd Current Rating Example 01000 = 100 A

e Configuration

A = AC in AC out (with internal choke), D = DC in AC out (Inverter), C = AC in DC out

(Rectifier), E = AC in AC out (without internal choke), T = AC in AC out with Dual

Rectifier

EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements -

Electrical, thermal and energy

EN 61800-5-2:2007 Adjustable speed electrical power drive systems - Part 5-2: Safety requirements -

Functional

EN ISO 13849-1:2008 Safety of Machinery, Safety-related parts of control systems, General principles for

design

EN ISO 13849-2:2008 Safety of machinery, Safety-related parts of control systems. Validation

EN 61800-3: 2004 Adjustable speed electrical power drive systems - Part 3: EMC requirements and

specific test methods

EN 62061:2005 Safety of machinery, Functional safety of safety related electrical, electronic and

programmable electronic control systems

Unidrive M300 Quick Start Guide English Iss6.book Page 5 Tuesday, September 22, 2015 3:21 PM

6Unidrive M300/HS30 Quick Start Guide

Issue Number: 6

Person authorised to complete the technical file:

C Hargis

Chief Engineer

Newtown, Powys, UK

IMPORTANT NOTICE

These electronic drive products are intended to be used with appropriate motors, controllers, electrical

protection components and other equipment to form complete end products or systems. It is the

responsibility of the installer to ensure that the design of the complete machine, including its safety-related

control system, is carried out in accordance with the requirements of the Machinery Directive and any

other relevant legislation. The use of a safety-related drive in itself does not ensure the safety of the

machine.

Compliance with safety and EMC regulations depends upon installing and configuring drives correctly,

including using the specified input filters. The drive must be installed only by professional installers who

are familiar with requirements for safety and EMC. The assembler is responsible for ensuring that the end

product or system complies with all relevant laws in the country where it is to be used. For more

information regarding Safe Torque Off, refer to the Drive User Guide.

G. Williams

Vice President, Technology

Date: 1st July 2015

Place: Newtown, Powys, UK

Unidrive M300 Quick Start Guide English Iss6.book Page 6 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide 7

Issue Number: 6

1 Product information

1.1 Ratings

Model

Input

phases

Max.

cont

input

current

Max input

fuse rating

Nominal cable size Output current

European USA

1 Ph 3 Ph Input Output Input Output

Max.

cont

output

current

Nominal

power

Motor

power

ph A A A mm2mm2AWG AWG A kW hp

01100017 1 8.7 10 1 1 16 16 1.7 0.25 0.33

01100024 1 11.1 16 1 1 14 16 2.4 0.37 0.5

01200017 1 4.5 6 1 1 16 16 1.7 0.25 0.33

01200024 1 5.3 6 1 1 16 16 2.4 0.37 0.5

01200033 1 8.3 10 1 1 16 16 3.3 0.55 0.75

01200042 1 10.4 16 1 1 16 16 4.2 0.75 1

02100042 1 18.8 20 2.5 1 12 16 4.2 0.75 1

02100056 1 24 25 4 1 10 16 5.6 1.1 1.5

02200024 1 / 3 5.3/4.1 6 6 1 1 16 16 2.4 0.37 0.5

02200033 1 / 3 8.3/6.7 10 10 1 1 16 16 3.3 0.55 0.75

02200042 1 / 3 10.4/7.5 16 10 1 1 16 16 4.2 0.75 1

02200056 1 / 3 14.9/11.3 20 15 2.5/1.5 1 12/14 16 5.6 1.1 1.5

02200075 1 / 3 18.1/13.5 20 15 2.5 1 12 16 7.5 1.5 2

02400013 3 2.4 6 1 1 16 16 1.3 0.37 0.5

02400018 3 2.9 6 1 1 16 16 1.8 0.55 0.75

02400023 3 3.5 6 1 1 16 16 2.3 0.75 1

02400032 3 5.1 61 116163.21.11.5

02400041 3 6.2 10 1 1 16 16 4.1 1.5 2

03200100 1 / 3 23.9/17.7 25 20 4 1.5 10/12 14 10 2.2 3

03400056 3 8.7 10 1 1 14 16 5.6 2.2 3

03400073 3 12.2 16 1.5 1 12 16 7.3 3 3

03400094 3 14.8 16 2.5 1.5 12 14 9.4 4 5

04200133 1 / 3 23.7/16.9 25 20 4/2.5 2.5 10 12 13.3 3 3

04200176 3 21.3 25 4 2.5 10 12 17.6 4 5

04400135 3 16.3 20 2.5 2.5 10 12 13.5 5.5 7.5

04400170 3 20.7 25 4 2.5 10 12 17 7.5 10

The nominal cable sizes shown in the table above, are provided as a guide only. Ensure

that the cables used conform to the local wiring regulations.

NOTE

Unidrive M300 Quick Start Guide English Iss6.book Page 7 Tuesday, September 22, 2015 3:21 PM

8Unidrive M300/HS30 Quick Start Guide

Issue Number: 6

Figure 1-1 Model number structure

2Options

Table 2-1 System Integration (SI) option module identification

Type Option module Color Name Further details

Fieldbus

Purple SI-PROFIBUS

See relevant option

module User Guide

Medium

Grey SI-DeviceNet

Light Grey SI-CANopen

Beige SI-Ethernet

Brown Red SI-EtherCAT

Automation

(I/O expansion) Orange SI-I/O

Product line:

M300 / HS30

Frame size:

Current Rating :

Heavy Duty current rating x10

Drive Format :

A – AC in AC out

Voltage rating:

1 - 100 V (100 - 120 10 %)±

2 - 200 V (200 - 240 10 %)±

4 - 400 V (380 - 480 10 %)±

5 - 575 V (500 - 575 10 %)±

6 - 690 V (500 - 690 10 %)±

Derivative Electrical Specifications

M300 - 03 4 00073 A

Unidrive M300 Quick Start Guide English Iss6.book Page 8 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide 9

Issue Number: 6

Table 2-2 Adaptor Interface (AI) option module identification

3 Mechanical installation

The drives can be panel mounted with 0 mm space between the drives. For further information on

mechanical installation refer to the Drive User Guide.

To remove the terminal cover, use a flat bladed screwdriver to rotate the terminal cover locating clip

by approximately 30° in a counter clockwise direction, and then slide the cover down.

Type Option module Name Further Details

Communications AI-485 Adaptor

See Drive User Guide

Backup

AI-Backup Adaptor

AI-Smart Adaptor

Drive

Size

HWD M1M2∅AB*

mm in mm in mm in mm in mm in mm in mm in mm in

1 160 6.30 75 2.95 130 5.12 143 5.70 53 2.08 5 0.2

0 0.00 100 3.93

2 205 8.07 78 3.07 150 5.91 194 7.63 55 2.17 5 0.2

3 226 8.90 90 3.54 160 6.30 215 8.46 70.7 2.80 5 0.2

4 277 10.91 115 4.53 175 6.89 265 10.43 86 3.40 6 0.23

A minimum clearance of 100 mm above and below Frame 01 to 04 products is required

for applications where the product is subjected to rated load and rated ambient

temperature.

HM1

Cover

release

NOTE

Unidrive M300 Quick Start Guide English Iss6.book Page 9 Tuesday, September 22, 2015 3:21 PM

10 Unidrive M300/HS30 Quick Start Guide

Issue Number: 6

Table 3-1 Tools required

Table 3-2 Recommended torque settings

* A minimum clearance of 50 mm above and below Frame 01 to 04 products is permissible

in applications where either the ambient operating temperature is 35 °C or less or the

average output current is derated by 20 %.

Derating for reduced clearances is to be applied in addition to the derating for increased

switching frequency if operating above 3 kHz. Refer to the Drive User Guide for the current

derating due to an increase in switching frequency.

If Din rail mounting is used in an installation, then mounting screws should be used to

secure the drive to the back plate.

Tool Location Size 1 Size 2 Size 3 Size 4

Small terminal screwdriver Control, relay and STO terminals 9999

3 mm Flat-bladed screwdriver Power terminals 9

5 mm Flat-bladed screwdriver Terminal cover 9999

4 mm Flat-bladed screwdriver AC power terminals 9

Philips screwdriver Power terminals 999

Torx 10 driver EMC & MOV screws 9999

Torx 15 driver Fan screw 9

Torx 20 driver Fan screw 999

Model size Terminal block

description Torque settings

All Control terminals 0.2 N m (0.15 Ib ft)

Relay terminals 0.5 N m (0.37 Ib ft)

1Power terminals 0.5 N m (0.37 Ib ft)

2, 3, 4 1.4 N m (1.03 Ib ft)

NOTE

Unidrive M300 Quick Start Guide English Iss6.book Page 10 Tuesday, September 22, 2015 3:21 PM

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