Eaton ELCM Series User manual

MN05003006E For more information visit: www.eaton.com i

ELC Series

Operation Manual

Table of Contents

Section 1 – ELC Controllers

1.1 Connecting an ELC controller to a PC...............................................................................1-2

1.2 ELC Series.............................................................................................................................1-3

1.2.1 Specifications ..........................................................................................................1-3

1.2.2 Product Outline and Dimension...........................................................................1-17

1.2.3 Power Consumption..............................................................................................1-23

1.2.4 Installation and Wiring..........................................................................................1-25

1.2.5 Terminal Layout.....................................................................................................1-39

1.2.6 Pre-power up checks and Troubleshooting .......................................................1-44

1.3 ELCM Series........................................................................................................................1-49

1.3.1 Specifications ........................................................................................................1-49

1.3.2 Product Layout and Dimension...........................................................................1-53

1.3.3 Power Usage..........................................................................................................1-54

1.3.4 Installation and Wiring..........................................................................................1-56

1.3.5 Terminal Layout.....................................................................................................1-63

1.3.6 Pre-power up checks and Troubleshooting .......................................................1-66

1.4 ELCB Series........................................................................................................................1-69

1.4.1 Specifications Introduction..................................................................................1-69

1.4.2 Product Outline and Dimension...........................................................................1-72

1.4.3 Installation and Wiring..........................................................................................1-73

1.4.4 Terminal Layout.....................................................................................................1-78

1.4.5 Trial Operation and Troubleshooting ..................................................................1-80

For more information visit: www.eaton.com MN05003006

Section 2 – DIDO Units

2.1 ELC Series.............................................................................................................................2-2

2.1.1 Specifications...........................................................................................................2-2

2.1.2 Product Outline and Dimension.............................................................................2-3

2.1.3 Installation and Wiring ............................................................................................2-6

2.1.4 Terminal Layout .......................................................................................................2-9

2.2 ELCM Series ......................................................................................................................2-11

2.2.1 Specification...........................................................................................................2-11

2.2.2 Product Outline and Dimension...........................................................................2-12

2.2.3 Installation and Wiring ..........................................................................................2-13

2.2.4 Terminal Layout .....................................................................................................2-18

Section 3 – AIAO Units

3.1 ELC Series.............................................................................................................................3-2

3.1.1 ELC-AN04ANNN Analog Input Module ..................................................................3-2

3.1.2 ELC-AN02NANN / ELC-AN04NANN Analog Output Modules............................3-15

3.1.3 ELC-AN06AANN.....................................................................................................3-33

3.1.4 ELC-PT04ANNN......................................................................................................3-51

3.1.5 ELC-TC04ANNN .....................................................................................................3-60

3.2 ELCM Series........................................................................................................................3-71

3.2.1 ELCM-AN04ANNN..................................................................................................3-71

3.2.2 ELCM-AN02NANN / ELCM-AN04NANN................................................................3-92

3.2.3 ELCM-AN06AANN................................................................................................3-109

3.2.4 ELCM-PT04ANNN.................................................................................................3-137

3.2.5 ELCM-TC04ANNN ................................................................................................3-156

Section 4 – Positioning Units

4.1 ELC Series.............................................................................................................................4-2

4.1.1 ELC-MC01.................................................................................................................4-2

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Section 5 – Communication Units

5.1 ELC Communication expansion modules .........................................................................5-2

5.2 ELC Distributed I/O Adapters..............................................................................................5-2

Section 6 – Power and Adapter Units

6.1 ELC Series.............................................................................................................................6-2

6.1.1 ELC-PS01/ELC-PS02...............................................................................................6-2

6.1.2 ELC-485APTR ..........................................................................................................6-5

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Safety Instructions

For the best results with the Eaton Logic Controller (ELC), carefully read this manual and all of the

warning labels regarding the ELC before installing and operating it. Follow all instructions exactly

and keep this manual handy for quick reference.

Safety notices are highlighted in this manual by a warning triangle and are marked as depending

on the level of danger.

HIGH VOLTAGE: This symbol indicates high voltage. It calls your attention to items or

operations that could be dangerous to you and other persons operating this equipment.

Read the message and follow the instructions carefully.

WARNING: Indicates a potentially hazardous situation which, if not avoided, can result in

serious injury or death.

yThis is an OPEN TYPE Controller. The ELC should be kept in an enclosure away from

airborne dust, humidity, electric shock risk and vibration. Also, it is equipped with

protective methods such as some special tools or keys to open the enclosure, so as to

avoid the hazard to users and the damage to the ELC.

yNever connect theAC main circuit power supply to any of the input/output terminals, as

it will damage the ELC. Check all the wiring prior to power up. To avoid any

electromagnetic noise, make sure the ELC is properly grounded .

yDO NOT touch terminals when power on.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, can result in

minor to moderate injury, or serious damage to the product. The situation described in the

CAUTION may, if not avoided, lead to serious results. Important safety measures are

described in CAUTION (as well as WARNING).

MN05003006E For more information visit: www.eaton.com 1-1

ELC Controllers

Table of Content

1.1 Connecting an ELC controller to a PC.............................................................................1-2

1.2 ELC Series...........................................................................................................................1-3

1.2.1 Specifications........................................................................................................1-3

1.2.2 Product Outline and Dimension ........................................................................1-17

1.2.3 Power Consumption ...........................................................................................1-23

1.2.4 Installation and Wiring........................................................................................1-25

1.2.5 Terminal Layout...................................................................................................1-39

1.2.6 Pre-power up checks and Troubleshooting .....................................................1-44

1.3 ELCM Series......................................................................................................................1-49

1.3.1 Specifications......................................................................................................1-49

1.3.2 Product Layout and Dimension.........................................................................1-53

1.3.3 Power Usage........................................................................................................1-54

1.3.4 Installation and Wiring........................................................................................1-56

1.3.5 Terminal Layout...................................................................................................1-63

1.3.6 Pre-power up checks and Troubleshooting .....................................................1-66

1.4 ELCB Series......................................................................................................................1-69

1.4.1 Specifications Introduction................................................................................1-69

1.4.2 Product Outline and Dimension ........................................................................1-72

1.4.3 Installation and Wiring........................................................................................1-73

1.4.4 Terminal Layout...................................................................................................1-78

1.4.5 Trial Operation and Troubleshooting................................................................1-80

ELC Operation Manual

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1-2

1.1 Connecting an ELC controller to a PC

Connect a PC to an ELC controller via the ELC-CBPCELC3 programming cable. This cable is for a

9-pin RS-232 serial port on a PC (Communication port). If you do not have an RS232 port on your

computer, any commercially available USB/RS232 device will work.

ELC-Pxxxxxxx

TO PC RS-232 port

ELC-CBPCELC3

ELC communications - factory default settings (FOR ASCII):

Protocol: 9600 Baud, 7 Data bits, Even Parity, 1 Stop Bit

Programming Port:

Pin no. Abbreviation Pin no. Abbreviation

1 +5V 5 Tx

2 +5V 6 GND

3 GND 7 NC

4 Rx 8 GND

ELC-CBPCELC3:

9 PIN D-SUB 8 PIN MINI DIN

PC/HMI COM Port ELC COM1 Port

9 PIN D-SUB female 8 PIN MINI DIN

GND 5

GND

5V1,2

1. MPU Units

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1.2 ELC Series

1.2.1 Specifications

1.2.1.1 Functions Specification

ELC-PB

Items Specifications Remarks

Control method Stored program, cyclic scan system

I/O processing method Batch processing method (when END

instruction is executed)

Fast I/O refresh

instruction can

override batch update

Execution speed Basic instructions – 3.5μseconds

minimum

pplication instructions

varies per instruction

Program language Instruction List, Ladder Logic and SFC

Program capacity 3792 Steps Built-in EEPROM

Instructions 32 Basic instructions, Application instructions: 109

X External inputs X0~X177, octal number

system, 128 points max. Physical input points

Y External outputs Y0~Y177, octal number

system, 128 points max.

Tota l

256 I/O Physical output points

General M0~M511, M768~M999

744 points Note 1

Latched M512~M767, 256 points

Note 3

Auxiliary relay

Special M1000~M1279, 280 points,

some are latched

Tota l

1280 bits

Main internal relay

area for general use.

100ms T0~T63, 64 points

10ms

(M1028=ON) T64~T126, 63 points

Timer

1ms T127 1 points

Tota l

128 bits

Contact = ON when

timer reaches preset

value.

C0~C111, Note 1

16-bit count up

C112~C127, Note 3

C235~C238, C241, C242,

C244, 1 phase 1 input, 7

points Note 4

C246, C247, C249, 1 phase

2 input, 3 points

Note 4

Bit

Counter

32bit high-speed

count up/down

C251, C252, C254, 2 phase

2 input, 3 points

Note 4

Tota l

141 bits

Contact = ON when

counter reaches preset

value.

ELC Operation Manual

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1-4

Items Specifications Remarks

Initial step point S0~S9, 10 points, Note 4

Zero return S10~S19, 10 points, Note 4

Bit

Step point

Latched S20~S127, Note 4

Tota l

128 bits

SFC usage

S10~S19 is used with

IST instruction

T Current value T0~T127, 128 words

C0~C127, 16-bit counter,

C Current value

C235~C254, 32-bit counter

General D0~D407, Note 1

Latched D408~D599, Note 3

Special D1000~D1311, 312 words

Word Register

Data register

Index E=D1028, F=D1029, Note 1

Tota l

912

words

General storage for

word length data.

N Master control loop N0~N7, 8 points

P Pointer P0~P63, 64 points Subroutines pointer

External interrupt

I001 (X0), I101 (X1), I201 (X2), I301

(X3); 4 points (all are rising-edge

trigger)

Time interrupt I610~I699, 1 points (Timer resolution =

1ms)

Pointer

Interrupt Service

Communication I150, 1 point

Address for interrupt

subroutines

K Decimal K-32,768 ~ K32,767 (16-bit operation)

K-2,147,483,648 ~ K2,147,483,647 (32-bit operation)

Constant

H Hexadecimal H0000 ~ HFFFF (16-bit operation),

H00000000 ~ HFFFFFFFF (32-bit operation)

Serial ports

COM1: RS-232 (Slave),

COM2: RS-485 (Master/Slave),

Both can be used at the same time.

Clock/Calendar (RTC) None

Special expansion modules Attach up to 8 modules of any type analog I/O extension

modules

Notes:

1. Data area is non-latched.

2. Default is non-latched, optionally can be set to latched.

3. Default is latched, optionally can be set to non-latched.

4. Data area is latched.

1. MPU Units

MN05003006E For more information visit: www.eaton.com 1-5

ELC-PC/PA/PH

Items Specifications Remarks

Control method Stored program, cyclic scan system

I/O processing method Batch processing method (when END

instruction is executed)

Fast I/O refresh

instruction can

override batch update

Execution speed Basic instructions – 2.5μseconds

minimum

Application

instructions varies per

instruction

Program language Instruction List, Ladder Logic and SFC

Program capacity 7920 STEPS SRAM + Battery

Instructions 32 Basic instructions 178 Application

instructions

X External inputs X0~X177, octal number

system, 128 points max. Physical input points

Y External outputs Y0~Y177, octal number

system, 128 points max.

Tota l

256 I/O Physical output points

General M0~M511, Note 1

M512~M999, Note 3

Latched

M2000~M4095, Note 3

Auxiliary relay

Special M1000~M1999

some are latched

Tota l

4096 bits

Main internal relay

area for general use.

T0~T199, Note 1

T192~T199 for Subroutine

100ms

T250~T255(accumulative),

6 points Note 4

T200~T239, Note 2

10ms T240~T245(accumulative),

6 points, Note 4

Timer

1ms T246~T249(accumulative),

4 points, Note 4

Tota l

256 bits

Contact = ON when

timer reaches preset

value.

C0~C95, Note 1

16-bit count up

C96~C199, Note 3

C200~C215, Note 1

32-bit count

up/down C216~C234, Note 3

Tota l

235 bits

C235~C244, 1 phase 1

input, 9 points, Note 3

C246, C247, C249, 1 phase

2 input, 3 points, Note 1

Bit

Counter

PC/PA series,

32bit high-speed

count up/down C251, C252, C253, C254, 2

phase 2 input, 4 points,

Note 3

Tota l

16 bits

Contact = ON when

counter reaches preset

value.

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