Eaton C441 Series User manual

C441 PROFIBUS Module (C441Q, C441S, C441QS, C441SS)

User Manual

Effective July 2015

New Information

C441Q & C441S

C441QS & C441SS

C441 PROFIBUS Module User Manual

C441 PROFIBUS Module User Manual MN042002EN—July 2015 www.eaton.com i

Disclaimer of Warranties and Limitation of Liability

The information, recommendations, descriptions and safety notations in this document are

based on Eaton Corporation’s (“Eaton”) experience and judgment and may not cover all

contingencies. If further information is required, an Eaton sales office should be consulted.

Sale of the product shown in this literature is subject to the terms and conditions outlined in

appropriate Eaton selling policies or other contractual agreement between Eaton and the

purchaser.

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR

IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR

MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING

CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE

OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME

PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.

In no event will Eaton be responsible to the purchaser or user in contract, in tort (including

negligence), strict liability or otherwise for any special, indirect, incidental or consequential

damage or loss whatsoever, including but not limited to damage or loss of use of equipment,

plant or power system, cost of capital, loss of power, additional expenses in the use of

existing power facilities, or claims against the purchaser or user by its customers resulting

from the use of the information, recommendations and descriptions contained herein. The

information contained in this manual is subject to change without notice.

Cover Photo: C441 PROFIBUS Module.

C441 PROFIBUS Module User Manual

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Support Services

The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our

products. We are dedicated to providing fast, friendly, and accurate assistance. That is why

we offer you so many ways to get the support you need. Whether it’s by phone, fax, or email,

you can access Eaton’s support information 24 hours a day, seven days a week. Our wide

range of services is listed below.

You should contact your local distributor for product pricing, availability, ordering, expediting,

and repairs.

Website

Use the Eaton website to find product information. You can also find information on local

distributors or Eaton’s sales offices.

Website Address

www.eaton.com/electrical

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with placing an order, stock

availability or proof of shipment, expediting an existing order, emergency shipments,

product price information, returns other than warranty returns, and information on local

distributors or sales offices.

Voice: 877-ETN-CARE (386-2273) (8:00 am–6:00 pm EST)

FAX: 800-752-8602

After-Hours Emergency: 800-543-7038

(6:00 pm–8:00 am EST)

Technical Resource Center

Voice:

877-ETN-CARE (386-2273) (8:00 am–5:00 pm EST)

FAX: 828-651-0549

e-mail: [email protected]

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Table of Contents

SAFETY

Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

OVERVIEW

PROFIBUS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INTRODUCTION

RATINGS

MOUNTING AND DIMENSIONS

C441Q and C441S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CONNECTIONS AND SWITCH SETTINGS

Connecting the C441, C440, S611 and S811+ to a PROFIBUS Network . . . . . 9

Setting the PROFIBUS Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Power and I/O Wiring Diagrams for the C441Q and C441S Modules . . . . . . . . 11

Power and I/O Wiring Diagrams for the C441QS and C441SS Modules . . . . . . 13

PROFIBUS Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connecting and Disconnecting a C441 PROFIBUS Module from

the C440, C441, S611, S811+ or as a Stand-Alone I/O Module . . . . . . . . . . . 14

CONFIGURATION USING THE PROFIBUS CONFIGURATION FILE

C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 16

C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

PROFIBUS I/O PARAMETERS

Cyclic IO Data for C441, C440, S611, S811+ and Stand-Alone I/O . . . . . . . . . . 25

C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 26

C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

PROFIBUS DIAGNOSTIC TELEGRAMS

C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 36

C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

APPLICATION EXAMPLE: OPERATING A C441 MOTOR INSIGHT WITH

ASIEMENSPLCONPROFIBUS-DP

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Creating a Project in Siemens Simatic Software . . . . . . . . . . . . . . . . . . . . . . . . 45

Setting up the Configuration File in the Simatic Software . . . . . . . . . . . . . . . . . 55

Assigning Tag Names to C441 Motor Insight I/O Addresses . . . . . . . . . . . . . . 56

Downloading the Program to the Siemens S7 PLC . . . . . . . . . . . . . . . . . . . . . . 60

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Additional Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

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List of Figures

Figure 1. Installation Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 2. C441Q and C441S Product Dimensions (Attached to C441 Base Unit) . . . . . 6

Figure 3. Mounting of Stand-Alone Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figure 4. Stand-Alone Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 5. C440 to a C441QS/SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 6. S611 to a C441QS/SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 7. Pin Out for PROFIBUS DB9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 8. Power and Modbus RS-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 9. C441Q: 24 Vdc Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 10. C441S: 120 Vac Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 11. C441QS—24 Vdc Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 12. C441SS—120 Vac Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 13. DIP Switch Service 3 Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

C441 PROFIBUS Module User Manual

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List of Tables

Table 1. PROFIBUS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table 2. Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table 3. Environmental Ratings of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 4. Approvals and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 5. Input Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 6. Environmental Ratings of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 7. EMC Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 8. Input Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 9. Material Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 10. 120 Vac Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 11. 24 Vdc Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 12. Relay Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 13. Pilot Duty Relay Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 14. 24 Vdc Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 15. PROFIBUS DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Table 16. PROFIBUS Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 17. C441 Motor Insight Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 18. C440 Overload Supported Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 19. S611 Soft Starter Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table 20. S811+ Soft Starter Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table 21. C441 Motor Insight Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . 26

Table 22. C441 Motor Insight Available IO Data for Cyclic Polling (PROFIBUS) . . . . . . . 26

Table 23. C440 Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 24. S611 Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 25. S811+ Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 26. C441 Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Table 27. C440 Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 28. Ext Diag Bit Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Table 29. S611 Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table 30. S811+ Soft Starter Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Table 31. Ext Diag Bit Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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Safety

Definitions and Symbols

WARNING

This symbol indicates high voltage. It calls your attention

to items or operations that could be dangerous to you

and other persons operating this equipment. Read the

message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with

either of two signal words: CAUTION or WARNING, as

described below.

WARNING

Indicates a potentially hazardous situation which, if not

avoided, can result in serious injury or death.

CAUTION

Indicates a potentially hazardous situation which, if not

avoided, can result in minor to moderate injury, or serious

damage to the product. The situation described in the

CAUTION may, if not avoided, lead to serious results.

Important safety measures are described in CAUTION (as

well as WARNING).

Hazardous High Voltage

WARNING

Motor control equipment and electronic controllers are

connected to hazardous line voltages. When servicing

drives and electronic controllers, there may be exposed

components with housings or protrusions at or above

line potential. Extreme care should be taken to protect

against shock.

Stand on an insulating pad and make it a habit to use only

one hand when checking components. Always work with

another person in case an emergency occurs. Disconnect

power before checking controllers or performing

maintenance. Be sure equipment is properly grounded. Wear

safety glasses whenever working on electronic controllers or

rotating machinery.

Warnings and Cautions

This manual contains clearly marked cautions and warnings

which are intended for your personal safety and to avoid any

unintentional damage to the product or connected

appliances.

Please read the information included in cautions and

warnings carefully.

Overview

C441 PROFIBUS Module User Manual MN042002EN—July 2015 www.eaton.com 1

Overview

The C441 PROFIBUS communication adapter is a DPV0

slave device used to connect the C441 Motor Insight®and

C440 protective relay and S611 and S811+ soft starters to a

PROFIBUS network. The C441Q/S PROFIBUS adapter

connects to the side of the Motor Insight and the S611 soft

starter, and allows the user to access setup parameters and

IO data of the Motor Insight and the S611 over a PROFIBUS

network.

The C441QS/SS is a stand-alone PROFIBUS adapter that

connects to the C440, S611 and S811+ via hardwired

connections (DO/DI) and allows the user to access setup

parameters and IO data of the C440, S611 and S811+ over

a PROFIBUS network.

The C441QS/SS can also be used as a 4 digital input, 2 relay

output stand-alone IO module on a PROFIBUS network.

The C441 PROFIBUS communication adapters provide the

user with the ability to:

●Configure C441 Motor Insight, C440 OL relay, S611 and

S811+ soft starter and stand-alone IO setup parameters

over a PROFIBUS network

●Create custom IO assemblies based upon their

applications needs

●Exchange IO between a master and slave over a

PROFIBUS network

●Read out diagnostic information concerning the health

of the devices connected to the C441 PROFIBUS

interface modules

PROFIBUS Specifications

Table 1. PROFIBUS Specifications

Item Specification

PROFIBUS Communications DPV0

Vendor Identification Number 0x019D

PNO Identification Number 0x0C98

Maximum IO Modules 28

Maximum Input Data 100 bytes

Maximum Output Data 20 bytes

Max Diagnostic Message length 21 bytes

Supported PROFIBUS Data rates 9.6 k, 19.2 k, 45.5 k, 93.75 k, 187.5 k,

500 k, 1.5 M, 3 M, 6 M, 12 M

Optional Features Freeze; Sync; and Fail-safe supported

GSD File 019D0C98.gsd @ www.eaton.com

Introduction

2 C441 PROFIBUS Module User Manual MN042002EN—July 2015 www.eaton.com

Introduction

The C441 PROFIBUS modules enable PROFIBUS

communications for the following Eaton devices.

●C441 Motor Insight overload and monitoring relay

●C440 Overload and monitoring relay

●S611 Soft Starter

●S811+ Soft Starter

The device can also be used stand-alone as a PROFIBUS

I/O block.

The table below describes the products covered in this

manual and their primary usage.

Table 2. Product Selection

The PROFIBUS module provides the following key features.

●Supports PROFIBUS protocol

●4 Discrete Input Points and 2 Output relays

Catalog

Number Description Use With

C441Q Plug-In PROFIBUS Module with 120 Vac Inputs

and Relay Outputs

C441 Motor Insight, S611 Soft Starter

C441S Plug-In PROFIBUS Module with 24 Vdc Inputs

and Relay Outputs

C441 Motor Insight, S611 Soft Starter

C441QS Stand-alone PROFIBUS Module with 120 Vac

Inputs and Relay Outputs

C440 Overload, S611 Soft Starter,

I/O Block, S811+ Soft Starter

C441SS Stand-alone PROFIBUS Module with 24 Vdc

Inputs and Relay Outputs

C440 Overload, S611 Soft Starter,

I/O Block, S811+ Soft Starter

Ratings

C441 PROFIBUS Module User Manual MN042002EN—July 2015 www.eaton.com 3

Ratings

The following ratings apply to the C441Q and C441S.

Table 3. Environmental Ratings of the Module

Table 4. Approvals and Certifications

Table 5. Input Power Supply Requirements

The following ratings apply to the C441QS and C441SS.

Table 6. Environmental Ratings of the Module

Table 7. EMC Requirement

Table 8. Input Power Supply Requirements

Description Rating

Transportation

and Storage

Temperature –40 °C to +85 °C (–40 °F to +185 °F)

Humidity 5–95% noncondensing

Operating Temperature –20 °C to +50 °C (–4 °F to +122 °F)

Humidity 5–95% noncondensing

Altitude Above 2000 m (6600 ft), consult factory

Shock IEC

60068-2-27

15 G any direction for 11 milliseconds

Vibration IEC

60068-206

5–150 Hz, 5 G, 0.7 mm maximum

peak-to-peak

Pollution Degree 3

Electrical/EMC Rating

ESD Immunity (IEC61000-4-2) ±8 kV Air, ±4 kV contact

Radiated Immunity (IEC61000-4-3) 10 V/m 80–1000 MHz, 80% amplitude

modulation @ 1 kHz

Fast Transient (IEC61000-4-4) ±2 kV using direct method

Surge (IEC61000-4-5) ±2 kV line-to-ground

RF Conducted (IEC61000-4-6) 10 V, 0.15–80 MHz

Ingress Protection Code IP20

Radiated and Conducted Emissions EN55011 Class A

Agency Certifications UL®508

cUL®(CSA® C22.2 No. 14)

CE (Low Voltage Directive)

Description Requirement

Voltage Range 18–30 Vdc

Current Draw (Maximum) 30 mA

Description Rating

Transportation

and Storage

Temperature –40 °C to +80 °C (–40 °F to +176 °F)

Humidity 5–95% noncondensing

Operating Temperature –40 °C to +55 °C (–40 °F to +131 °F)

Humidity 5–95% noncondensing

Altitude Above 2000 m (6600 ft), consult factory

Shock IEC

60068-2-27

15 G any direction for 11 milliseconds

Vibration IEC

60068-206

10–150 Hz, 3 G, 0.3 mm maximum

peak-to-peak

Pollution Degree Pollution III

Polar Draw <30 mA Steady State from 24 Vdc

Dielectric

withstand

Equipment rating volts more than 50 V,

potential volts AC 1000+2*V (max marked

voltage)

Item Rating

Agency Certifications cULus by UL to UL 508, CSA C22.2 No. 14

CE (Low Voltage Directive, EMC Directive)

C-TICK

Radiated and Conducted

Emissions

EN 55011 Class A

Electrical/EMC

ESD Immunity (IEC61000-4-2) ±8 kV Air, ±4 kV contact

Radiated Immunity (IEC61000-4-3) 10 V/m 80–1000 MHz,

80% amplitude modulation at 1 kHz

Fast Transient (IEC61000-4-4) ±2 kV supply and IO

±1 kV communications

Surge (IEC61000-4-5) ±2 kV Line to PE and ±1 kV Line-to-Line

RF Conducted (IEC61000-4-6) 10 V, 0.15–100 MHz

Magnetic Field (IEC61000-4-8) DNA

Voltage Dips (IEC61000-4-11) DNA

Protection Degree (IEC60947-1) IP20

Electrical/EMC Rating

Voltage Range 18–30 Vdc

Current Draw (Maximum) 30 mA

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