Duratuf MARLBOROUGH User manual

MARLBOROUGH

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE

SOME IMPORTANT POINTS

TOOLS REQUIRED

• Drill

• Hex Drive (5/16)

• Hex Drive (3/8)

• Drill Bit 3.5mm

• Drill Bit 10mm

• Square Drive Drill Bit

• Phillips Drill Bit

• Slotted Drill Bit

• Riveter

• Hammer

• Tape Measure

• Ladder

• String Line

• Adjustable Spanner

• Level

• Hand Saw

• Caulking Gun

• Tin Snips (Left & Right Hand)

• Flatle(ForRollerDoor)

• Pipe Wrench (For Roller Door)

• SkillsawandJigsaw(Foroptionaltimberoor)

• MasonryDrilland12mmMasonryBit(forconcreteoor)

BEFORE YOU START

• Read all instructions carefully.

• Identify all parts and check quantities against checklist, before starting.

SAFETY

• Do not attempt to build your shed in high winds.

• Beware of sharp edges.

• Protect your eyes and ears.

• Use electronic tools with care. Use a Safety Trip Switch.

• It is easier and quicker if this shed is erected by two people.

SELECT YOUR SITE

• Your shed must be level. Achieve this by either levelling the ground or by using blocks.

• Ifyourshedistobepositionedonwetordampground,werecommendthatyourshedisraisedupo󰀨thegroundslightly.

WARRANTY REQUIREMENTS

The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Guardian shed.

• Wash all surfaces annually using a hose and soft nylon brush.

• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon as possible to remove any highly corrosive

salt deposits.

• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.

• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

PARTS LIST

TIMBER

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Front/Back Base Plate 70 x 45 H4 (Green) 3.150m 2

End Base Plate 70 x45 H4 (Green) 3.010m 2

Front/Back Top Plate 70 x 45 H1 (Red) 3.150m 2

EndTop Plate 70 x 45 H1 (Red) 3.010m 2

Lintel 70 x 45 2.400m 1

Stud 70 x 45 (Yellow) 2.250m 12

Stud 70 x 45 (Yellow) 2.400m 6

Stud 70 x 45 (Yellow) 0.310m 3

Nog 70 x 45 0.990m 3

Nog 70 x 45 0.943m 6

Nog 70 x 45 0.240m 2

Ridge Beam 140 x 45 H1 with 92mm notch 3.150m 1

Ridge Beam 140 x 45 H1 with 44mm notch 3.150m 1

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Wall Sheet 3.150m 9

Roof Sheet 3.750m 4

Front Wall Sheet 0.375m 6

Half Front Wall Sheet (390mm wide) 3.150m 1

Roller Door 2.400m 1

CLADDING/FLASHING

HARDWARE/ACCESSORIES

DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED

Front Top Plate Flashing 3.150m 1 1001

Front Corner Flashing 2.510m 2 1002

Rear Corner Flashing 2.365m 2 1003

Door Top Flashing 2.595m 1 1004

Door Head Flashing 2.400m 1 1005

Door Jamb Flashing 2.100m 2 1006

Downpipe Cover Flashing 2.200m 1 1007

Barge Flashing 3.825m 2 1008

Fascia 3.275m 1 1009

Back Spouting 3.275m 1 1010

Spouting End Cap 0.040m 2 1011

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

L-Brackets 40mm 4

Flathead Nails 90mm 160

Tek Screws 55mm 110

Tek Screws 25mm 220

Clouts 30mm 130

Tek Screws 100mm 16

Rivets 3.2mm 80

Dropper 80mm 1

Downpipe 80mm 3.000m 1

Downpipe Brackets 2

Silicone 1

Roll of DPC- 75mm wide 30m 1

Touch up paint and brush 1

DATE: / / PACKED BY:

TIMBER FLOOR

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Floor Joists 100 x 50 H4 3.120m 7

Floor Boards 150 x 25 H3 3.120m 21

Door Step Flashing 2.400m 1

Floor Nails 50mm 300

Tek Screws 100mm

OPTIONAL EXTRAS

CLEAR ROOF

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Clear Roof Panel 3.750m 1

PLY FLOOR

DESCRIPTION LENGTH QTY DIAGRAM CHECKED

Plywood 17mm treated 1.565m x 1.200m 4

Plywood 17mm treated 1.565m x 0.730m 2

Joists 70 x 45 H4 3.040m 6

Joists 70 x 45 H4 3.130m 2

Joists 70 x 45 H4 0.532m 1

Joists 70 x 45 H4 0.662m 1

Joists 70 x 45 H4 0.555m 3

Door Step Flashing 2.400m 1

Floor Screws 40mm 120

Floor Screws 75mm 100

Tek Screws 100mm 14

FOUNDATIONS

• No doubt by now you will have decided what sort of base you are putting down.

• Ifyouchoosearaisedfoundation,eitheraconcretebase,plywoodoor,ortimberoor,theshed

designpreventsthewaterfromowinginsidetheshed.

• Ifyouchosetopositionthesheddirectlyontotheground,thewatercanowdownthewallsand

under the bottom plate and into the shed.

CONCRETE BASE

• To build a concrete base we recommend the following.

• Concrete base should be 3130mm x 3130mm (this is

20mm smaller than the shed frame size, which allows

for a 10mm gap around the perimeter of the shed).

• Concrete base to be a minimum of 80mm thick and at least 100mm thick

around the perimeter. Base should be at least 50mm above ground line.

• Concrete base should be laid on a solid or compacted base.

• Plastic sheeting underneath concrete will prevent moisture coming through underneath.

• Ideallytheareaaroundthedoorwayshouldhaveaslightslopetoallowwatertoruno󰀨.Refertoplansfordoorwayposition.

10mm

100mm

80mm

PLYWOOD FLOOR

Select

6 x 3040mm Joists

2 x 3130mm Joists

1 x 532mm Joists

1 x 662mm Joists

3 x 555mm Joists

4 x Ply 1565mm x 1200mm

2 x Ply 1565mm x 730mm

• Layoutoorjoistsandassemblesuboorframeasshown,

nailing joists together with two 90mm nails per join.

3040mm

532mm

555mm

662mm

1520mm 1520mm

3130mm

SUB FLOOR FRAME

PLYWOOD SHOWING SCREWS Screws

1565mm

1200mm1200mm

730mm

• Positionsuboorframeensuringframeiswell

supported, level and diagonals are correct.

• Using40mmscrews,screwplywoodtosuboorframe

as shown.

• Ensuretimberoorissu󰀩cientlysecureddownto

foundation.

TIMBER FLOOR

Select

7 x 3130mm Joists

21 x 3130mm Floor boards

• Layoutoorjoistsasshown,ensuringjoistsarespaced

evenly apart.

• Using50mmooringnails,nailaoorboardoneachend,

ensuringendsareushwithjoists.Makesureooris

level and joists are well supported.

SUB FLOOR FRAME

TIMBER SHOWING NAILS

• Layoutremainingoorboards.

• Measure diagonals to ensure measurements are equal

andoorissqare.

• Ripdownlastoorboardtosuitgapandnailo󰀨oor

with50mmooringnails(14nailsperboard).

• Ensuretimberoorissu󰀩cientlysecureddownto

foundation.

3130mm

Nails

..........................................

3130mm

TIMBER FRAME

2340

End Base Plates - 2

BFront/Back Base Plates - 2

CEnd Top plates - 2

DFront/Back Top Plates - 2

EStuds - 21

FRidge beam - 2

GNogs - 11

HLintel - 1

TIMBER FRAME - END WALLS

Select

2 x 3010mm Base Plates

2 x 3010mm Top Plates

8 x 2250mm Studs

6 x 943mm Nogs

• Select one 3010mm base plate (Green), one 3010mm

top plate (Red) and four studs (Yellow).

• Layoutplatesandfourstudsonaatsurfaceand

nail together using two 90mm nails per join. Studs are

positioned 943mm apart.

• Position nogs 1200mm up from underside of bottom

plate to centre of nog and nail in place.

• Repeat with second end wall frame.

45 45

45 45 45

1073

1132

2340

943

3010

943 943

3150

1010

TIMBER FRAME - BACK WALL

Select

1 x 3150mm Base Plate

1 x 3150mm Top Plate

4 x 2250mm Studs

3 x 990mm Nogs

• Select one 3150mm base plate (Green), one 3150mm

top plate (Red) and four studs (Yellow).

• Layoutplatesandfourstudsonaatsurfaceand

nail together using two 90mm nails per join. Studs are

positioned 990mm apart.

• Position nogs 1200mm up from underside of bottom

plate to centre of nog and nail in place.

TIMBER FRAME - FRONT WALL

Select

1 x 3150mm Base Plate

1 x 3150mm Top Plate

1 x 2400mm Lintel

6 x 2400mm Studs

3 x 310mm Studs

2 x 240mm Nogs

• Select one 3150mm base plate (Green), one 3150mm

top plate (Red) and four studs (Yellow). Lay out plates

andtwostudsonaatsurfaceandnailtogetherusing

two 90mm nails per join.

• Nail one stud each side of doorway to top and bottom

using the 240mm nogs to establish correct position.

• Nail remaining two studs to inside of studs and top

and bottom plates to make a double stud each side of

doorway opening.

310

2090

240

3150

2490

45 45

45 45 45

1073

1132

2340

990

3150

990 990

2400

240 90

45 90

45 45

1132 1223

• Nail lintel to studs using the 310mm studs to establish correct height.

• Nail 310mm studs to top plate and lintel, spacing these evenly apart.

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