Duratuf GS72 User manual

ASSEMBLY INSTRUCTIONS

GS72

BASE SIZE: 2.190m x 0.685m

BEFORE YOU START:

• Read all instructions carefully

• Identify all parts and check quantities against parts list

• Select a level site

• Do not mark cladding with pencil as lead can cause corrosion to cladding

• During assembly, ensure all drill filings are removed between layers of steel, before riveting together

SAFETY:

• Do not attempt to build your shed in high winds

• Beware of sharp edges, we recommend that you use gloves

• Protect your eyes and ears

• For ease of assembly, use a friend to help

TOOLS REQUIRED:

WARRANTY REQUIREMENTS:

The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Guardian

shed.

• Wash all surfaces annually using a hose and soft nylon brush.

• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon

as possible to remove any highly corrosive salt deposits.

• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.

• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

CONGRATULATIONS ON PURCHASING A DURATUF GUARDIAN SHED.

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE SOME IMPORTANT POINTS

DRILL RIVETER 3.5mm & 10mm

DRILL BIT

HAMMER

LADDER

TAPE MEASURE HEX DRIVENAIL PUNCH

SQUARE DRILL BIT

SKILL SAW

(timber floor only)

GS72 PARTS LIST

Checked: Date:

CLADDING + FLASHING + HARDWARE PACK 1

DESCRIPTION QTY DIAGRAM CHECKED

Front Wall 2 Pan - 1.890m 2

Back Wall - 1.930m 4

Side Wall Angle- 1.915m 2

Roof - 0.770m 4

Side Wall 1 pan Angle- 1.895m 2

Door Sheet - 1.850m 2

Door Sheet 1 pan - 1.850m 2

Back Wall 1 Pan - 1.930m 1

Roof 1 Pan - 0.770m 1

Door Sides - 1.850m 4

Door Jamb - 1.890m 2

Door Brace - 1.025m 4

Barge - 0.770m 2

Door Top/Bottom - 0.715m 4

Weatherstrip - 1.850m 1

Hardware Pack 1

Touchup Paint & Brush 1

GS72 PARTS LIST

TIMBER

DESCRIPTION QTY DIAGRAM CHECKED

Front/Back Bottom Plates - H4 (Green)

2.190 m 2

Front/Back Top Plate - H1 (Red)

2.190 m 2

Side Wall Bottom Plates - H4 (Green)

0.685 m 2

Side Wall Top Plates - H1 (Red)

0.687m 2

Ridge - 2.225m 1

Spouting - 2.225m 1

PACK 2

PARTS LOCATION

ASSEMBLE FRONT

PANEL

ASSEMBLE WALLS

ASSEMBLE ROOF

SECURE SHED

ASSEMBLE BACK

PANEL

ASSEMBLE SIDE

PANELS

LAY FOUNDATION

ASSEMBLE DOOR

QUICK OVERVIEW

Top Plate

Back

Side Wall Sheets

Barge Flashing

Spouting

Roof Sheets

Top Plate Side Top Plate Front

Bottom Plate Front

Bottom Plate Side

Back Wall

Sheets

Front Wall Sheet

Door Jambs Door Sheets

Door Side

Flashing

Padbolt

Support

Door Brace

Door Top/Bottom Flashing

Ridge Flashing

FOUNDATION

GUARDIAN WOODEN FLOOR

• The optional Guardian kitset wooden floor is precut and designed

to be fitted into the shed after the shed is assembled.

• Assemble shed as per instructions and fit floor last.

(see page 13 for details).

CONCRETE SLAB FOR RAISED BASE PLATE SHED

To build a raised concrete slab for your shed to sit on, we recom-

mend the following:

• The raised slab size should be 15mm smaller than the base

size of the shed and at least 30mm above ground line.

• The slab should be 80mm thick in the middle and 100mm

thick around the edges.

• The slab should be laid on a solid or compacted base.

• Plastic sheeting under slab will prevent moisture coming

through from underneath.

• During construction, you may raise the bottom timber

plate to allow the wall cladding to protrude 20mm below

the bottom plate. This will stop water flowing between

the bottom plate and the concrete floor.

See note on page 8.

80mm

100mm

7.5mm

20mm

Concrete Floor

Base Plate

Wall Cladding

RAISED BASE PLATE OPTION

(For sheds placed on a raised concrete floor)

No doubt by now you will have decided what sort of base you are putting down.

Please read the section that applies to your situation.

If you choose to pour a concrete base you will need to decide whether you wish to raise the base plate of your shed.

This allows the cladding to protrude below the surface of the concrete and ensures a water tight pad.

See concrete pad specifications below

By choosing this option you will need to make the concrete pad to the specification below.

fig.3

ASSEMBLE DOOR

SELECT:

2 x 1.850m Door Sheets

2 x 1.850m Door Sheets 1 pan

4 x 0.715m Door Top/Bottom Flashings

4 x 1.850m Door Side Flashings

1 x 1.850m Weatherstrip

6 x Hinges

1 x Padbolt Support Flashing

2 x 1.025m Door Brace Flashings

108 x Rivets

STEP 1:

• Lay out 1 x 1.850m Door Sheet and 1 x

1 Pan Sheet on a flat surface.

• Rivet sheets together in the centre

ensuring ends are flush with each other.

STEP 2:

• Position door side flashings and top

and bottom flashings and assemble

door as shown, ensuring narrow

face of flashing is on the front as

per fig.1

STEP 4:

• On the back of the door, place door braces in posi-

tion as shown in fig.4.

• Ensure that the top and bottom ends of the braces

are under the door flashings as shown in fig.5 and

opposite ends of the braces overlap in the middle.

• Rivet door brace flashings onto back of door as

shown. Where possible, rivet from front of door.

STEP 3:

• Attach hinges to door side flashing using

rivets provided. Ensure hinge is flush

with back of door, and 60mm in from

each end as per fig.2.

• Using six rivets, attach padbolt support

as shown in fig.3.

fig.4

fig.5

fig.2

STEP 5:

• Assemble second door as above but attach weather strip

flashing to back of door side flashing using six rivets ensuring

it protrudes 20mm out from door side.

fig.1

ASSEMBLE SIDE PANELS

BOTTOM PLATE

SELECT:

2 x 1.915 m Side Wall Sheets (Angled)

2 x 1.895 m Side Wall 1 pan Sheets (Angled)

2 x 0.687m Top Plates (Red)

2 x 0.685m Bottom Plates (Green)

32 x 30mm Galv Clouts

4 x Rivets

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

1855mm 1895mm

15mm

Second Side

Panel

STEP 1:

• Lay out 1 x Top Plate and 1 x Bottom Plate on a flat surface (corner

cutouts to face as shown). Measurements between Top and Bottom

plates are critical to ensure wall panels fit together.

STEP 2:

• Place 1 x 1.915m wall sheet and 1 x 1.895m Side wall 1 pan sheet on

top of timber plates, with bottom of sheets flush with each other.

• Rivet sheets together on overlaps as shown.

STEP 3:

• Nail wall sheets to the Top Plate at each end making

sure that the top of the sheets are flush with the top of

the Top Plate and the sides of the wall sheet overhang

the Top Plate by approx 15mm as shown.

• Check that the Top Plate is straight then nail the wall

sheet to the Top Plate, two clouts per pan (see fig. 1).

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end ensuring each

side of wall sheets overhangs the end of Bottom Plate by 15mm.

Check that the distance between the Top and Bottom Plates is

correct. (As per diagram in step 1)

• Check that the Bottom Plate is straight then nail the wall sheets to

the Bottom Plate, two clouts per pan (see fig. 1).

Repeat with second side panel ensuring Top Plate is positioned as

shown.

fig.1

RIB

PAN

CLOUT

TIMBER PLATE

Standard Shed — Bottom Plate will protrude below

wall sheet by approximately 10mm.

Raised base plate shed — Wall sheet will protrude

below the Bottom Plate by 20mm.

15mm 15mm

1855mm 1895mm

15mm

RIVET

1855mm

1895mm

BOTTOM PLATE

TOP PLATE

BOTTOM PLATE

TOP PLATE

ASSEMBLE BACK PANEL

SELECT:

4 x 1.930 m Wall Sheets

1 x 1.930 m 1 Pan Wall Sheet

1 x 2.190 m Top Plate (Red)

1 x 2.190 m Bottom Plate (Green)

52 x 30mm Galv Clouts

8 x Rivets

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

1895mm

15mm

1895mm 1895mm

STEP 1:

• Lay out 1 x Top Plate and 1 x Bottom Plate on a

flat surface (corner cutouts to face as shown).

STEP 2:

• Place 4 x 1.930 m wall sheets and 1 x 1.930 1 Pan

Wall Sheet on top of timber Plates with bottom of

sheets flush with each other.

• Rivet the sheets together on overlaps as shown.

STEP 3:

• Nail the wall sheets to the Top Plate at each end making sure

that the top of the sheets are flush with the top of the Top

Plate and that the sides of the wall sheets overhang the Top

Plate by 15mm as shown.

• Check that the Top Plate is straight then nail wall sheets to

the Top Plate, using two clouts per pan.

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end,

ensuring that each side of the wall sheets overhangs the

Bottom Plate by 15mm and that the distance between

the Top and Bottom Plates is correct. (As shown)

• Check that the Bottom Plate is straight then nail

wall sheets to the Bottom Plate, using two clouts per pan.

Standard Shed — Bottom Plate will protrude below wall

sheet by approximately 10mm.

Raised base plate shed — Wall sheet will protrude below

the Bottom Plate by 20mm.

TOP PLATE

BOTTOM PLATE

15mm 15mm

15mm

TOP PLATE

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