Duratuf TUF LOCKER User manual

Quality –Made Affordable

ASSEMBLY INSTRUCTIONS

TUF LOCKER

BASE SIZE 1810mm x 685mm

Tools Required:

Before you start:

Safety:

Select your site:

 Drill

 Drill Bit 3.5mm

 Drill Bit 6mm (for clear roof panel only)

 Riveter

 Hammer

 Nail Punch

 Tape Measure

 Ladder or Saw stool

 String Line

 Masonry Drill and 10mm Masonry Bit (for Bolt Down Kit only)

 Read all instructions carefully.

 Identify all parts and check quantities against checklist.

 If you are making your own floor refer to Raised Base Plate section now.

 Do not attempt to build your shed in high winds.

 Beware of sharp edges.

 Protect your eyes and ears.

 Use electric tools with care. Use a Safety Trip Switch.

 It is easier and quicker if this shed is erected by two people.

 Your shed must be level. Achieve this by either levelling the ground or by using blocks.

 If you shed is to be positioned on wet or damp ground, we recommend that your shed is raised up

off the ground slightly.

ASSEMBLY INSTRUCTIONS

QTY LENGTH

CHECKED

OUT

CHECKED

3 1.890

1 1.890

1 .820

2 .820

2 1.810 Front & Back

2 .685 Ends

1 1.810 Front

1 1.810 Back

2 .685 Ends

6 1.810 Studs

2 0.595 45 x 45 H1

1 0.318 45 x 45 H1

1 0.441 45 x 45 H1

1 1.720 45 x 45 H1

SECURITY

2 Latches

COLOUR:_________________ INV #:______________

TUF LOCKER PARTS LIST

BASE PLATES

ROOF SIZE: 1.845 x 0.820

End Wall Nogs

Front Left Nog

Front Right Nog

Back Wall Nog

- Yellow 45 x 45 H1

Roof Sheet Or

Door

DESCRIPTION

Clear Roof Panel

Folded Roof Sheets

Corner Wall Sheets

3/4 Corner Wall Sheet (D008)

FLASHINGS

PACKED BY:

DATE: / /

BASE SIZE: 1.810 x 0.685

TOP PLATES

TIMBER

Wall Sheet

1.845

Touch-up Paint & Brush

- Green 45 x 45 H4

Hardware Pack

- Red 45 x 45 H1

- Red 70 x 45 H1

- Red 45 x 45 H1

Clear Panel Hardware Pack

Assembly Instructions

Roof Flashing

1.890

1.845

Door Jambs

Ridge Cap Flashing

Note: For sheds being positioned on a Purpose Built Floor, shorten Studs

by 30mm now (Refer to Floor Section).

Step 1: Select one End Base Plate 0.685m (Green), one End Top Plate

0.685m (Red) and two Studs (Yellow). Lay out on flat surface and nail

together using two 75mm nails per join (fig. 1). Repeat with the other

end frame.

Step 2: Select Back and Front Base Plates 1.810m (Green), Front Top Plate

1.810m (Red) and Back Top Plate (70x45mm). With one End Frame

lying on the ground, nail plates to frame, two 75mm nails per join.

Ensure Green joins to Green and Red joins to Red. See (fig. 2) for

nailing detail on Top Back Plate (70x45mm).

Step 3: Position remaining End Frame on top of plates. While someone sup-

ports frame, nail in place using two 75mm nails per join.

Step 4: Carefully roll frame over onto its base. Nail on Back and End Wall

Nogs .882m above the top of the Bottom plate. If fitting a Duratuf

Floor, fit Floor Joists now. Evenly space joists and nail in place using

three 75mm nails per end. Nail Front wall Studs (Yellow) using Front

Wall Nogs to get correct position, Nail remaining Front Wall Nogs in

centrally (this may be easier if the frame is rolled onto its Front wall).

TUF LOCKER TIMBER FRAME

fig. 1 fig. 2

YELLOW

1.810

YELLOW

TUF LOCKER WALL CLADDING

903mm

392mm

D008

CLADDING DETAIL

Birds Eye View

fig. 1 fig. 2

To Avoid Corrosion:

Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.

Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel.

Step 1: Door Jambs: Position left hand Door Jamb Flashing at

correct measurement from left (cladding detail) and nail

flush with top of Top Plate using a 30mm clout. Do not fit

50mm nails at this stage. Pre-drill holes to make nailing

easier (fig. 1).

Position Door Jamb Flashing and nail at the bottom. Posi-

tion right hand Door Jamb Flashing 903mm from left

hand Door Jamb Flashing (cladding detail) and nail in

place.

FRONT VIEW

DOOR JAMB

FLASHING

TUF LOCKER WALL CLADDING

Birds Eye View

D008

= Rivet = 30mm Clout

Step 2: NOTE: It is very important that the Wall

Sheets are positioned exactly as shown in

the cladding detail diagram on the previous

page.

Position Corner Wall Sheets. Check that the

Lip is on the correct side of the sheet. While

holding Corner Wall Sheet flush with the top

of the Top Plate, nail to plate using only one

30mm clout top and bottom. (Note: Wall

Sheets at the back are positioned 47mm

down from top of Top Plate.)

Step 5: Drill a hole through Door Jamb Flashings

and Wall Sheets top and bottom. Nail with

50mm nails (fig. 1).

Nail left hand Door Jamb Flashing to Stud

using three 30mm Clouts at equal spacings

(fig. 1). Beside each 30mm Clout, rivet

Door Jamb Flashing to Rib. Repeat with

right hand Door Jamb Flashing.

Step 3: Position remaining Wall Sheet. Ensure it

overlaps correctly then rivet to Corner Wall

Sheets, one rivet top and bottom on each

overlap

Step 4: Nail Wall Sheets to Plates, two 30mm Clouts per pan top and bottom.

Nail Wall Sheets to Wall Nogs, one clout per pan.

TUF LOCKER ROOF

fig. 1

Step 1: Note: Condensation can form on the under side of shed roof. If building paper is required, fit now. Build-

ing paper will need to be supported by netting or roofing twine.

Standard Roof: Position Roof Sheets as shown in fig 1. Make sure sheet joins at the back are flush. Rivet

sheet joins, one rivet 200mm back from edge front and back.

Roof with Clear Panel: Handle Clear Panel with care. The Clear Panel will crack if not fitted correctly

 Riveting: Pre-drill 3.3mm hole through Clear Panel and steel.

 Nailing: Pre-drill a 6mm hole through Clear Panel. Hammer in nails with caution.

Position Roof Sheets as shown in fig.1. When fitting Clear Panel ensure it OVERLAPS Roof Sheets. Rivet sheet

joins, one rivet 200mm from edge front and back. When riveting Clear Panel to Roof Sheets use sealed rivet with

steel washer (fig. 2).

Step 3: Line up ribs on the roof with ribs on the

walls. While someone holds the Front Plate

straight, nail the roof to Top Plate using

one 40mm Weatherseal nail beside each

rib. Repeat at the back.

Step 4: Fit Roof Flashing and Ridge Cap Flashing as

shown. When positioned correctly rivet

through Roof Flashing into Roof Sheet joins.

Rivet Ridge Cap Flashing to Roof Sheets and

back Wall Sheets, one rivet every second rib.

Step 2: Position Roof Sheets. Ensure they do not pro-

trude past the ribs on the back wall. The front

overhang will measure approximately 120mm.

Rivet roof to wall sheets using one rivet every

second rib. Repeat at other end.

Sealed Rivet

Steel Washer

Clear Roof Panel

Steel

fig. 2

TUF LOCKER DOOR

Step 1: Place shed in final position. Check diagonal

measurements are equal and shed is level

before fitting door.

Step 2:Hold Door in position so that door will clear

Roof Flashing and fit one rivet to top hinge. While still

holding in position fit one rivet to bottom hinge.

Step 3:

Close door and check it fits correctly. If not, drill

out rivets and make necessary adjustments. Fit

remaining rivets to all three hinges.

Step 4: Using rivets attach padbolt as shown.

NOTE: If shed has an optional security upgrade, please use Security door instructions on next page.

Step 4: Slide the latch on to the handle shaft. Enter shed,

close door and adjust latch so it is snug with the stud

at the side of the door. Tighten up bolt on latch.

Note: Repeat Step 4 for second door handle if double security doors.

FORTRESS SECURITY DOOR (Optional)

Step 1: Place shed in final position. Check diagonal meas-

urements are equal and shed is level before fitting

door.

Step 2: Hold Door in

position (approximately

5mm down from Top

Plate Flashing) and fit

one rivet to top hinge.

While still holding in

position fit one rivet to

bottom hinge.

Step 3: Close door and check it fits correctly. If

not, drill out rivets and make necessary adjust-

ments. Fit remaining rivets to all three hinges.

TUF LOCKER FLOOR (Optional)

PURPOSE BUILT FLOOR

Step 1: Select the two Floor Boards which have

checked out corners. Position at front and

back of the shed so they fit around Studs.

For sheds being placed on a purpose built floor, we

recommend that the studs are shortened by 30mm.

The Wall Sheets will then protrude 20mm below the

Base Plate. This will stop water flowing in between

the Base Plate and Floor.

If you choose this option, the Floor should be made

15mm smaller than Base Size.

Note: Although it is not essential, fitting Damp

Proof Course in between the Base Plate and

the Floor will give added protection against

moisture.

i.e. CONCRETE / PLYWOOD

Step 2: Lay out remaining Floor Boards. Nail in

each Floor Board, two 50mm nails each

end and two into each Floor Joist.

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