Dimplex DF2608 User manual

Service Manual

26” Self Trimming Fireplace with Integrated On/Off Remote

Model Numbers:

DF2608 - MOD / to A

DF2622 - MOD /

NBDF2608 - MOD / to D

7400200000R03

REV PCN DATE

00 11527 Jul 20, 09

01 11658 Oct 13, 09

02 11879 Feb 12, 10

03 Oct 3,11

In keeping with our policy of continuous product development, we reserve the right to make changes without notice.

Dimplex North America Limited

1367 Industrial Road Cambridge ON Canada N1R 7G8

1-888-346-7539 www.dimplex.com

Table of Contents

Operation.....................................................................3

Exploded Parts Diagram - DF2608/NBDF2608........................................4

Wiring Diagram - DF2608 / NBDF2608..............................................5

ExplodedPartsDiagram-DF2622.................................................6

WiringDiagram-DF2622........................................................7

FrontGlassReplacement........................................................8

LightBulbReplacement .........................................................8

Mirror Replacement.............................................................9

ThreePositionOn/OffSwitchReplacement .........................................10

HeaterOn/OffSwitchReplacement ...............................................10

Light Dimmer Replacement......................................................11

Flame Action Control Replacement................................................12

FlickerMotor/FlickerRodReplacement ............................................13

ThermostatControlReplacement.................................................14

Remote Control Replacement ....................................................14

Log Driver Control Board Replacement (DF2608 only).................................15

Heater Assembly Replacement ...................................................16

Power Cord Replacement .......................................................17

Operation

This section will explain the function of each convenient

control (Figure 2).

To access the controls, ip open the control panel cover

towards the bottom of the replace (Figure 1).

Figure 1

A. Three Position On/Off Switch

The switch has two (2) on positions marked with “ I” and

“ II ”. The “ I” position is for manual operation. In this

position the built-in remote control is bypassed. The “ II ”

position is for operating the unit with the provided remote

control. When in “ II ” position the unit is operated with

the ON and OFF buttons of the remote control. When the

switch is in the center “ o ”position the unit is off..

B. Flame Action Control

Turn the Flame Action Control knob to adjust the ame

action to the desired level.

C. Light Dimmer Control

Turn the Light Dimmer Control knob to increase or

decrease the brightness of the interior of the replace.

D. Heater On/Off Switch

The Heater On/Off Switch supplies power to the heating

unit when the Three Position On/Off Switch (A) is on (“ I”

or “ II ” positions).

E. Thermostat Control

To adjust the temperature to your individual requirements,

turn the thermostat control clockwise all the way to

turn on the heater. When the room reaches the desired

temperature, turn the thermostat knob counter clockwise

until you hear a click. Leave in this position to maintain the

room temperature at its setting. For additional heat, turn

clockwise until you hear the click again and the heater will

turn on. To turn the heater off, rotate the knob fully counter

clockwise.

A EC DB

!NOTE: The heater may emit a slight, harmless odor

when rst used. This odor is a normal condition caused

by initial heating of internal heater parts and will not

occur again.

Resetting The Temperature Cutoff Switch

This unit is equipped with a thermostat which controls the

temperature of the room. It does this by turning the

heater on and off. The heater is protected with a safety

device to prevent overheating. Should the heater

overheat, an automatic cut out will turn the heater off and

it will not come back on without being reset. It can be reset

by switching the Three Position On/Off Switch to Off (“ o ”)

and waiting ve (5) minutes before switching the unit back

on.

CAUTION: If you need to continuously reset the heater,

unplug the unit and call Technical Support at

1-888-346-7539. Please have your model and serial

number ready when calling.

Remote Control

The replace is supplied with an

integrated on/off remote control.

!NOTE: Ensure that the Three

Position On/Off Switch on the

replace is set to the remote

control setting (“ II ” position).

To operate, push the ON button to

turn the replace on, push the OFF

button to turn the replace off.

Battery Replacement (Figure 3)

To replace the battery:

• Slide battery cover open on the

hand held transmitter.

• Correctly install one (1) 12 Volt

(A23) battery in the battery holder.

• Close the battery cover.

Remote Initialization

Follow these steps for remote control

initialization and if required,

reinitialization:

1. Disconnect power to replace.

2. Set the Three Position On/Off Switch to the Remote

position (Figure 2A).

3. Wait a minimum of ve (5) seconds and then reacquire

power to replace.

4. Within 10 seconds of reacquiring power, press the ON

button located on the remote control transmitter.

!NOTE: You will have only 10 seconds to perform this last

step. Failure to do so will result in these steps needing

to be followed again.

Figure 2

Battery

Cover

Figure 3

Button

OFF

Button

Exploded Parts Diagram - DF2608/NBDF2608

Replacement Parts List

DF2608

Part Number 6904400359

Replacement Part:

1. Log Set . . . . . . . . . . . . . . . . . . . . . . . 0439560100RP

2. Log Set Driver . . . . . . . . . . . . . . . . . 3000390100RP

3. Flicker Motor . . . . . . . . . . . . . . . . . . 3000240200KIT

4. Heater Assembly (with cutout) ..... 2000330100RP

5. Thermostat . . . . . . . . . . . . . . . . . . . . 2300150100RP*

6. Heater On/Off Switch . . . . . . . . . . . . 2800210500RP

7. Three Position Selection Switch . . . 2800210100RP

8. Flame Action Control . . . . . . . . . . . . 3000240500RP

9. Light Dimmer Control . . . . . . . . . . . . 3000250100RP

10. Cord Set . . . . . . . . . . . . . . . . . . . . . . 4100040200RP

11. Single Lamp Holder ............. 2500150300RP

12. Double Lamp Holder . . . . . . . . . . . . 2500400300RP

13. Mirror . . . . . . . . . . . . . . . . . . . . . . . . 5901210200RP

Mirror (NBDF2608) . . . . . . . . . . . . . . 5901450100RP

14. Front Glass . . . . . . . . . . . . . . . . . . . 5901220100RP

15. Control Knob (3 on unit) . . . . . . . . . . 8800000200RP

16. Remote Transmitter ............. 3000370500RP

17. Remote Receiver . . . . . . . . . . . . . . . 3000380200RP

18. Terminal Block . . . . . . . . . . . . . . . . . 4000070100RP

19. Flicker Rod . . . . . . . . . . . . . . . . . . . . 5901250100RP

Wiring Diagram - DF2608 / NBDF2608 Cord Set

Log Set

Driver

Heater

Assembly

Thermostat

Three

Position

On/Off

Switch

Heater

On/Off

Switch

Remote Control

Receiver

Light Dimmer

Control

Flame Action

Control

Exploded Parts Diagram - DF2622

Replacement Parts List

DF2622

Part Number 6904400659

Replacement Part:

1. Log Set . . . . . . . . . . . . . . . . . . . . . . . 0439560200RP

2. Flicker Motor . . . . . . . . . . . . . . . . . . 3000240200KIT

3. Heater Assembly (with cutout) .....2000330100RP

4. Thermostat . . . . . . . . . . . . . . . . . . . . 2300150100RP*

5. Heat On/Off Switch . . . . . . . . . . . . . 2800210100RP

6. Three Position On/Off Switch . . . . . . 2800210500RP

7. Flame Action Control . . . . . . . . . . . . 3000240500RP

8. Light Dimmer Control . . . . . . . . . . . . 3000250100RP

9. Cord Set . . . . . . . . . . . . . . . . . . . . . . 4100040200RP

10. Single Lamp Holder .............2500150300RP

11. Double Lamp Holder . . . . . . . . . . . . 2500400300RP

12. Mirror . . . . . . . . . . . . . . . . . . . . . . . . 5901450100RP

13. Front Glass . . . . . . . . . . . . . . . . . . . 5901220100RP

14. Control Knob (3 on unit) . . . . . . . . . . 8800000200RP

15. Remote Transmitter .............3000370500RP

16. Remote Receiver . . . . . . . . . . . . . . . 3000380200RP

17. Terminal Block . . . . . . . . . . . . . . . . . 4000070100RP

18. Flicker Rod . . . . . . . . . . . . . . . . . . . . 5901250100RP

Stainless Steel Replacement Parts for DF2622SS

19. Stainless Steel Control Cover . . . . . . 1018760180RP

20. Stainless Steel Top Trim . . . . . . . . . . 1018830180RP

21. Stainless Steel Right Side Trim.....1018840180RP

22. Stainless Steel Left Side Trim . . . . . . 1018830280RP

Wiring Diagram - DF2622

Cord Set

Three

Position

On/Off

Switch

Heater

On/Off

Switch

Remote Control

Receiver

Heater

Assembly

Thermostat

Light Dimmer

Control

Flame Action

Control

Log Set

Driver

Front Glass Replacement

If unit was operating prior to servicing allow at least 10

minutes for light bulbs and heating element to cool off to

avoid accidental burning of skin.

Disconnect power before attempting any maintenance or

cleaning to reduce the risk of electric shock or damage to

persons.

Replacement Procedure

1. Slide rebox out of mantel.

2. Lay unit on it’s back for safe removal of Front Glass.

3. Remove three (3) Phillips screws from right side of Trim.

4. Remove Trim.

5. Slide glass to the right side of the rebox to remove

(Figure 4).

6. Reassemble using replacement Front Glass in reverse

order as described above.

CAUTION: Even though the glass is safety glass it may

break if bumped, struck or dropped. Care must be

taken when handling the glass.

Upper Bulb Requirements:

A quantity of two (2) chandelier or candelabra bulbs with an

E-12 (small) socket base, 15 Watt rating are required.

Do not exceed 15 Watts per bulb

Upper Bulb Replacement Procedure

1. Slide rebox out of mantel.

2. Lay unit on it’s back for safe removal of Front Glass.

3. Remove three (3) Phillips screws from right side of Trim.

4. Remove Trim.

5. Slide glass to the right side of the rebox to remove

(Figure 4).

CAUTION: Even though the glass is safety glass it may

break if bumped, struck of dropped. Care must be

taken when handling the glass.

6. Upper bulbs are located in the upper left and upper

right corners of rebox, behind the Light Block Bracket

(Figure 5).

Light Bulb Replacement

Allow at least ve (5) minutes for the light bulbs to cool

before touching them to avoid accidental burning of the

skin. The light bulbs need to be replaced when you notice

a dark section of the ame or when the clarity and detail

of the log ember bed exterior reduces. There are three

(3) bulbs under the Log Set Assembly, which generate the

ames and embers, and two (2) bulbs above that illuminate

the log exterior.

It is a good idea to replace all of the light bulbs at one time

if they are close to the end of their rated life. Group

replacement will reduce the number of times you need to

open the unit to replace the light bulbs.

Figure 4

Trim

Front Glass

Log Set

Assembly

Figure 5

Flicker Rod

shaft

Light Filter

Bracket

screws (2)

Lower Light

Bulbs (3)

Light Block

Light Block screws (4)

7. Remove the four (4) Phillips screws that attach the Light

Block to the rebox (Figure 5).

8. Unscrew bulbs counter clockwise to remove.

9. Insert new bulbs and screw in clockwise.

10.Reattach Light Block Bracket.

11. Lay unit on it’s back, slide Front Glass back into position

and attach Trim.

Lower Bulb Requirements:

A quantity of three (3) chandelier or candelabra bulbs with

an E-12 socket base, 60 Watt rating are required.

Do not exceed 60 Watts per bulb

Lower Bulb Replacement Procedure

1. Slide rebox out of mantel.

2. Lay unit on it’s back for safe removal of Front Glass.

3. Remove three (3) Phillips screws from right side of Trim.

4. Remove Trim.

5. Slide glass to right side of rebox to remove (Figure 4).

CAUTION: Even though the glass is safety glass it may

break if bumped, struck of dropped. Care must be

taken when handling the glass.

6. Pull the front edge

of the plastic Ember

Bed or plastic grate

up and forward until

the rear tab releases

from the ledge

located at the bottom

of the Mirror

(Figure 6).

!IMPORTANT: Only

handle the Log Set

Assembly by the Ember Bed or plastic grate.

!NOTE: Log Set Assembly ts tightly into rebox, some

force may be necessary to remove.

7. Disconnect LED harness (DF2608 only).

8. Set Log Set Assembly in front of rebox.

9. Remove Flicker Rod by pulling rod to the right, towards

the Flicker Motor. Bend the Flicker Rod enough to

clear the bracket on the left, lift out and pull Flicker Rod

off of Flicker Motor shaft (Figure 5, page 8).

10. Remove four (4) Phillips screws (two (2) per side)

which attach Light Filter Bracket for easier access to

light bulbs (Figure 5, page 8).

11. Unscrew bulbs counter clockwise to remove.

12. Insert new bulbs and screw in clockwise.

13. Replace Light Filter Bracket and Flicker Rod.

14. Reconnect LED harness (DF2608 only).

15. Install the Log Set Assembly by placing the front,

bottom edge of the Ember Bed in the track behind the

control panel. Once in place, push down on the back

edge of the Ember Bed until the rear tab snaps into

place under the Mirror (Figure 6).

16. Lay unit on it’s back and slide Front Glass back into

position and attach Trim.

Mirror Replacement

If the replace was operating prior to servicing allow at

least 10 minutes for light bulbs and heating element to cool

off to avoid accidental burning of skin.

Disconnect power before attempting any maintenance or

cleaning to reduce the risk of electric shock or damage to

persons.

Replacement Procedure

1. Slide rebox out of mantel.

2. Lay unit on it’s back for safe removal of Front Glass.

3. Remove three (3) Phillips screws from the right side of

Trim.

4. Remove Trim.

5. Slide glass to right side of replace to remove

(Figure 4, Page 8).

CAUTION: Even though the glass is safety glass it may

break if bumped, struck of dropped. Care must be

taken when handling the glass.

6. Pull the front edge of the plastic Ember Bed or plastic

grate up and forward until the rear tab releases from

the ledge located at the bottom of the Mirror.

!IMPORTANT: Only handle the Log Set Assembly by the

Ember Bed or plastic grate.

!NOTE: Log Set Assembly ts tightly into rebox, some

force may be necessary to remove.

7. Loosen but do not remove the two (2) Philips screws

that clamp the Mirror in place, and swivel down so that

the clamp clears the edge of the Mirror (Figure 7).

Mirror

Clamp

Figure 7

Back

Ledge

Log

Ember Bed

Rear

Tab Front

Edge

Side Section

Figure 6

8. Push the Mirror out from behind to clear the frame

and remove.

9. Insert replacement Mirror top end rst and lay the

bottom end gently in the bottom track of the frame.

10. Tighten clamps back into place and reassemble

rebox in reverse order as described above.

4. Locate the Three Position On/Off Switch mounted

on the control panel on the left side (Figure 9) and

disconnect the three (3) wiring clips noting their original

locations.

CAUTION: Internal wire colors may not be the same

within the unit being serviced as those shown. To avoid

damage to the unit, damage to property or personal

injury, ensure wires are reconnected to match their

original locations.

5. Depress the two (2) retainer clips on the top and bottom

of the switch and push the switch out the front panel.

6. Properly orientate the new switch and reconnect all of

the wiring clips and connections as before.

7. Push the switch through the front control panel until

the Retainer Clips snap the switch into place, then

reassemble the rebox in reverse order as above.

!NOTE: When placing bottom panel back onto unit,

position the metal lip from under the control panel

between the rubber spacers (attached to the bottom

panel) and the sheet metal of the bottom panel.

Heater On/Off Switch Replacement

If the replace was operating prior to servicing allow at

least 10 minutes for light bulbs and heating element to cool

off to avoid accidental burning of skin.

Disconnect power before attempting any maintenance or

cleaning to reduce the risk of electric shock or damage to

persons.

Replacement Procedure

1. Remove the rebox from the mantel.

2. Lay unit on its back.

3. Remove the 12 Philips screws that fasten the bottom

cover to the rest of the rebox. There are: two (2)

screws on each side; two (2) screws on the back panel

(you may have to tip the bottom of the rebox up if it is

laying on its back), four (4) screws in the front directly

under the control panel; and two (2) screws on the

bottom of the rebox (see Figure 8). The bottom panel

is now free to be removed.

4. Locate the Heater On/Off Switch mounted on the

control panel on the right side (Figure 10, page 11) and

disconnect the two (2) wiring clips noting their original

locations.

CAUTION: Internal wire colors may not be the same

within the unit being serviced as those shown. To avoid

damage to the unit, damage to property or personal

injury, ensure wires are reconnected to match their

original locations.

5. Depress the two (2) retainer clips on the top and bottom

of the switch and push the switch out the front of the

rebox.

Three Position On/Off Switch

Replacement

If the replace was operating prior to servicing allow at

least 10 minutes for light bulbs and heating element to cool

off to avoid accidental burning of skin.

Disconnect power before attempting any maintenance or

cleaning to reduce the risk of electric shock or damage to

persons.

Replacement Procedure:

1. Remove the rebox from the mantel.

2. Lay unit on its back.

3. Remove the 12 Philips screws that fasten the bottom

cover to the rest of the rebox. There are: two (2)

screws on each side; two (2) screws on the back panel

(you may have to tip the bottom of the rebox up if it is

laying on its back), four (4) screws in the front directly

under the control panel; and two (2) screws on the

bottom of the rebox (see Figure 8). The bottom panel

is now free to be removed.

Figure 9

Three Position On/Off Switch

Retainer Clips

(one top, one bottom)

Figure 8

Screws To Remove

Wire 1: Dark orange

piggy-back wire

from bottom

terminal of switch

to: top, left terminal

of Dimmer Control

and; to one of 3

wire connectors.

Wire 2: Black,

smooth edged wire

from power cord to

middle terminal of

switch.

Wire 3: Grey wire

from top terminal

of switch to

opposite side of

rebox.

Wire 1Wire 2Wire 3

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