Dell PowerEdge R320 Technical manual

R320 Honeywell Server Planning, Installation and Service

Guide

HWDOC-X238-en-A

August 2020

Disclaimer

This document contains Honeywell proprietary information. Information contained herein is to be used

solely for the purpose submitted, and no part of this document or its contents shall be reproduced,

published, or disclosed to a third party without the express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the

implied warranties of merchantability and fitness for a purpose and makes no express warranties

except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The

information and specifications in this document are subject to change without notice.

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Contents 3

Chapter 1 - About this Document 7

1.1 Revision history 9

Chapter 2 - Planning 10

2.1 Overview 10

2.1.1 Software requirement 10

2.1.2 BIOS configuration 11

2.2 Description 11

2.2.1 Honeywell server model number 11

2.2.2 Electronics configuration 12

2.2.3 Electronics module 12

2.2.4 Standard features of Dell R320 13

2.2.5 Slots configuration 13

2.2.6 Optional features 14

2.2.7 Power cords 14

2.3 Platform information 14

2.3.1 Honeywell documentation 14

2.3.2 Dell documentation 15

2.4 LCN node slot requirements 16

2.5 Experion nodes slot requirement 16

2.5.1 Default configurations for FTE 16

2.5.2 FTE supervisory (Default) 16

2.5.3 Cnet configuration using PCIC interface 16

2.6 Memory configuration for Dell R320 16

2.6.1 4GB, consisting of two 2GB RDIMM for Pre-MLK servers 17

2.6.2 8GB, consisting of four 2GB RDIMM or two 4GB RIDMM for Pre-MLK servers 17

2.6.3 8GB, consisting of two 4GB RIDMM for MLK servers 18

2.7 System specifications 18

2.7.1 Microprocessor 18

2.7.2 PCIe slots 19

2.7.3 Memory 19

2.7.4 Raid controller 19

2.7.5 Optical disk drive 19

2.7.6 Video 19

2.7.7 Network interface 20

2.7.8 Power 20

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2.7.9 Environmental 21

2.7.10 Physical – form factor 23

2.7.11 Drive bays 23

2.7.12 Maximum vibration 23

2.7.13 Shock 23

2.7.14 Altitude 24

2.7.15 External peripherals 24

2.7.16 Drives 24

2.7.17 External ports 24

2.7.18 Management 24

2.7.19 Hard disk drive specifications 25

2.7.20 Removable media specifications 25

2.7.21 Storage and media devices 25

2.7.22 Mouse and keyboard 25

2.7.23 Monitor 25

2.7.24 Video cable 26

2.8 Industrial regulatory compliance 26

2.8.1 Electromagnetic Compatibility 26

2.8.2 Safety compliance 27

2.9 Light industrial regulatory compliance 27

2.9.1 Electromagnetic Compatibility 27

2.9.2 Safety compliance 28

Chapter 3 - Installation 29

3.1 Tasks for installing the server 29

3.1.1 Before you begin 29

3.2 Power and grounding requirements 29

3.2.1 Grounding consoles and cabinets 29

3.3 Cabinet spacing requirements 30

3.3.1 Unused cabinet spaces 30

3.4 Installing the server and connecting the cables 31

3.4.1 Honeywell server back panel connections 31

3.4.2 Installing the server 31

3.4.3 Connecting the cables 32

3.4.4 Install air duct baffles and blank panel front covers in cabinet 33

3.5 Starting the server 35

3.5.1 Turning on the power 35

3.5.2 Configuring RAID in Dell R320 server 35

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3.5.3 Starting the TDC emulator services 36

3.5.4 Checking the LCNP4e/LCNP4e2 status 36

Chapter 4 - Operation 38

4.1 Server overview 38

4.1.1 Front view of Dell R320 server 38

4.1.2 Rear view of Dell R320 server 38

4.2 Network connections 39

4.2.1 Ethernet network 39

4.2.2 LCN cables 39

4.2.3 LCN connections 40

4.2.4 LCN network 40

4.2.5 MAU connection 40

4.2.6 ControlNet Network 41

4.3 Configuring ControlNet interface card 42

4.3.1 Installing ControlNet card inside Magma chassis 42

Chapter 5 - Servicing 43

5.1 Servicing the LCNP4e/LCNP4e2 43

5.1.1 Adding or replacing the LCNP4E/LCNP4e2 board 43

5.1.2 Modifying VGA port saver 46

5.2 Servicing the hard disk drives and power supply 48

5.2.1 References 48

5.3 Adding additional memory in Dell R320 49

5.3.1 Prerequisites 49

5.3.2 To add additional memory 50

5.4 Installing hot spare hard drive 51

5.4.1 To insert the hot spare hard drive 52

5.5 Servicing Honeywell options 53

5.5.1 LCN node slot requirements 53

5.5.2 Slot requirements for General Ethernet and FTE node setup 53

5.6 Verifying correct BIOS settings 54

5.6.1 Entering the BIOS 54

5.6.2 BIOS settings for Tab 51156309-100 54

5.6.3 BIOS settings for Tab 51155519-200 59

5.6.4 Exiting the BIOS 64

5.7 Spare parts 64

5.8 Troubleshooting 65

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5.8.1 Integrated Dell Remote Access Controller 6 (iDRAC6) issue 65

- 6 -

ABOUT THIS DOCUMENT

This document contains installation and service information for the Dell PowerEdge R320 server. The

instructions and service information contained here address the server itself, and assumes that the

associated network communication equipment has been pre-installed by the Honeywell factory or has

manuals dedicated to its installation and service. This server is not a standard Dell model and you

cannot order it independently from Dell.

NOTE

If the Local Control Network (LCN) coaxial based system has been integrated with an Experion

Fault Tolerant Ethernet (FTE) based system, the node (server) may be upgraded to be an

Experion Local Control Network (ELCN) node, which has its ELCN Interface provided via FTE.

This node may be installed as a physical or virtual platform.

If the node is upgraded to an ELCN node, and the node is a physical (a.k.a. bare-metal)

platform, a Local Control Network Processor (LCNP) board coaxial interface to LCN is not used.

The LCN MAU is disconnected, and/or the LCNP board is removed.

Redundant ELCN Bridges are required if the ELCN node is communicating with any other

existing, coaxial-based LCN node.

Some LCN nodes may have been replaced by their ELCN equivalent nodes, and overall system

features/architecture will differ from that of a non-ELCN integrated system (classic LCN/TPN

system). In this case it may be necessary to refer to appropriate ELCN documentation, in

addition to the information provided herein.

The following table lists Honeywell ELCN/Experion publications that may be useful for references.

ELCN Reference Documents Table for Server/Workstation PSIG Documents

Publication Content Type

Experion LCN Hardware

Upgrade Kit Instructions

(51195195-415)

UEA installation

Experion LCN Quick Start

Guide (EPDOC-X480-en-

511A)

General hardware/software/migration information

Experion Software Installation

User's Guide (EPDOC-X136-

en-511A)

Experion software installation (various methods)

Experion LCN Overview and

Implementation Guide

Bridge hardware installation, software configuration,

operation, servicing/troubleshooting

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CHAPTER

Publication Content Type

(EPDOC-X478-en-511A)

Experion LCN Planning,

Installation, and Service Guide

(HWDOC-X479-en-E)

ELCN system planning, hardware/software

installation, servicing/troubleshooting

Experion LCN Specification

(ELCN03)

General ELCN technical specifications

Fault Tolerant Ethernet

Installation and Service Guide

(EPDOC-XX36-en511A)

FTE system installation, servicing/troubleshooting

Universal Embedded

Appliance Hardware

Installation and Maintenance

Guide (HWDOC-X469-en-A)

General UEA planning, installation, and service

information before it is commissioned as an ELCN

appliance.

Integrated Experion-TPS

User's Guide (EPDOC-XX66-

en-511A)

Supplementary installation tasks needed before

using TPS Nodes on an Experion system. Describes

configuration tasks needed for TPS Nodes.

Virtualization Planning and

Implementation Guide

(EPDOC-X147-en-A)

Implementing networks, Preparing ESXi host,

Administering virtualization

Server and Client Planning

Guide (EPDOC-X128-en-

511A)

High-level planning/design for Experion servers,

clients, controllers

Process Operations Manual

(SW11-601)

Process operations, alarm/message handling,

reporting, history functions, system operations,

system menu functions, console/station peripheral

devices

Integrated Experion-TPS

User's Guide (EPDOC-XX66-

en-511A)

Supplementary installation and configuration tasks

for Experion TPS Nodes

Experion PKS R510.1

Migration Planning Guide

(EPDOC-XX70-en-5101A)

Planning information for migration of Experion

system from legacy R4xx system software to

Experion R510.1 software.

Switch Configuration Tool

User's Guide

(EPDOC-X246-en-511A)

Experion switch configuration information

- 8 -

Chapter 1 - About this Document

Publication Content Type

Experion Network Best

Practices (WP-07-02-ENG)

Best practices for planning the installation of Experion

FTE networks, and connecting them into plant IT

networks.

Experion R510 Software

Change Notice (EPDOC-

X166-en-511A)

Describes Experion R510 features/enhancements,

overall product, release interoperabilities, system

dependencies, problem resolutions, known issues,

special considerations

Customer Release Guide

R687 (CRG-687)

TPN/TPS Migration information (ELCN migration

Information included)

TPN R687 Software Change

Notice (TNDOC-X166-en-

6871A)

Document changes, compatibility and

migration/installation processes for the TPS Process

Network Release of R687 software.

Experion Control Building

User's Guide (EPDOC-XX19-

en-511A)

Procedures for basic tasks in the Control Builder

application (configuring hardware devices,

continuous control strategies, sequential control

strategies).

1.1 Revision history

Version Date Description

August 2020

Initial release of the document

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PLANNING

lOverview

lDescription

lPlatform information

lLCN node slot requirements

lExperion nodes slot requirement

lMemory configuration for Dell R320

lSystem specifications

lIndustrial regulatory compliance

lLight industrial regulatory compliance

2.1 Overview

Platforms sold by Honeywell are engineered for the process control mission of Experion and TPS

systems to provide consistent and robust performance. Through an extensive qualification process,

Honeywell defines specific peripheral devices, slot locations, and BIOS settings for best performance

and reliability, sometimes even adding cooling fans for longer service. Honeywell platforms are then

built to Honeywell specifications by the computer manufacturer.

Honeywell engineering has tested theDell PowerEdge R320 serverwith other Honeywell hardware

and software and has qualified its use for specific configuration items as identified in the Software

Change Notice (SCN). The server is not a standard Dell model and cannot be ordered independently

from Dell. The Technical Assistance Center (TAC) is well trained and supports Honeywell platforms.

Use of any other server including a similar Dell model, is considered a project special and its TAC

support is limited according to the services policy.

The Honeywell-based Dell PowerEdge R320 server provides the functionality of a server-based PC

running the Microsoft Windows server operating systems.

The release of this server is based upon RAID-5 and dual power supply design to provide computer-

based functionality for TPS systems and certain Experion systems..

The Dell PowerEdge R320 servers are shipped with the following two Tab numbers.

lTab number 51155519-100: for Pre-MLK (Mid-Life Kicker) servers

lTab number 51155519-200: for MLK servers

lSoftware requirement

lBIOS configuration

2.1.1 Software requirement

The server runs on the following operating system.

- 10 -

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