Cornelius D90 User manual

ICE DISPENSER

D45 and D90

Installation Manual

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1992--95Ó

IMICORNELIUSREMCORINC g500 REGENCYDRIVE gGLENDALEHEIGHTS, IL 60139--2268

Telephone (800)551--4423 Facsimile(800)519--4423

PartNo.91561

August, 1995

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91561

TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

DESCRIPTION1............................................................

INSTALLATIONINSTRUCTIONS2............................................

CLEANINGINSTRUCTIONS2...........................................

DISPENSER2.........................................................

OPERATING INSTRUCTIONS3...............................................

MAINTENANCE3...........................................................

CLEANING3............................................................

DAILY(ORAS REQUIRED)3............................................

WEEKLY(ORAS REQUIRED)3.........................................

MONTHLY3...........................................................

TROUBLESHOOTING GUIDE4...............................................

BLOWNFUSE OR CIRCUITBREAKER4.................................

GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.4.................

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.4..........

GATEOPENS.AGITATOR DOES NOT TURN.4...........................

ICEDISPENSES CONTINUOUSLY.4....................................

SLUSHYICE.WATERIN HOPPER.4....................................

SOLENOID ASSEMBLY PARTSLIST7........................................

PARTSLIST9..............................................................

WARRANTY10..............................................................

LISTOF FIGURES

FIGURE1.MOUNTINGTEMPLATES 5....................................

FIGURE2.WIRINGDIAGRAM6..........................................

FIGURE3.SOLENOIDASSEMBLY7......................................

FIGURE4.DISPENSINGLEVERS AND SWITCHES 8.......................

LISTOF TABLES

TABLE1.SPECIFICATIONS1............................................

191561

SAFETY PRECAUTIONS

ALWAYS:Disconnectpowertothe dispenserbeforeservicing orcleaning.

NEVER:Place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator

rotation occurs automaticallywhen dispenseris energized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.To ensure continued protection and sanitation,observe thefollowing:

ALWAYS:Besureremovablelidisproperlyinstalled to preventunauthorized

access tothe hopperinteriorand possiblecontamination of the ice.

ALWAYS:Besurethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS:Keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.Use ofbaggedice thathas

frozenintolarge chunks canvoidwarranty.Thedispenseragitatorisnotdesignedto be an

ice crusher.Use oflarge chunks ofice that“jamup”insidethehopperwill cause failureof

the agitator motorand damagetothehopper. Ifbaggedice isused, itmustbe carefully and

completelybrokenintosmall, cube-sized pieces beforefilling intothedispenserhopper.

DESCRIPTION

The D45 orD90 ice dispensers solveyourice and beverage service needsinasanitary,spacesaving,econom-

icalway.Designed tobemanuallyfilled withicefromanyremoteice-making source, these dispenserswill dis-

pensecubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice.

Table 1.Specifications

Model:D45

IceStorage:45 pounds

Electrical:120/1/60,3Amps

DrainConnection:3/4? FPT

ElectricalConnection:6',3--WireCordwith 3--Prong Ground Type Plug

Dimensions:16? Wx22? Dx26--1/2? H

Model:D90

IceStorage:90 pounds

Electrical:120/1/60,3Amps

DrainConnection:3/4? FPT

ElectricalConnection:6',3--WireCordwith 3--Prong Ground Type Plug

Dimensions:22? Wx28? Dx30? H

291561

INSTALLATION INSTRUCTIONS

1.Locatethe dispenserindoorsonalevelcountertop.Unpack the four (4)legsand install themintothe

threaded holesprovided inthe bottomof the unit.

2.Connect the 3/4? IPS (orequal)drainline tothe 3/4? threaded drainconnectionsat the lower rearof the

unit. Thisline mustpitch downwardto an open drain and mustcontainnotraps,orimproperdrainage will

result.

3.Clean the hopperinterior.(See Cleaning Instructionson page 3.)

4.Connect the powercordtoa120volt, 60 hertz,3--wire grounded receptacle.All electricalwiring mustcon-

formto nationaland localelectricalcodes.

CLEANING INSTRUCTIONS

WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp

objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage

may result.Do notuse solventsorothercleaning agents,as they may attack theplastic

material.

DISPENSER

1.Clean the ice dispenserinterioratleastonceamonth.

2.Lift off agitatorassemblyand wash and rinseit thoroughly.

3.Wash downthe inside of the hopperand top coverwithamilddetergentsolution and rinse thoroughlyto

remove all tracesofdetergent.

4.Replacethe agitator.

5.Sanitizethe inside of the hopperand agitatorwithasolution of1 ounce ofhousehold bleachin 2 gallonsof

water.

6.Removeicechutecoverasfollows:

A.Flex sidesoutwardto disengage lowerpins.

B.Lift icechutecoverto disengage upperpins.

C.Lowericechutecoverdown outofunit. NOTE:Itmay behelpfultotwistcoverslightly.

7.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

8.Sanitize asdescribed inStep 5.

9.Reversestepsabovetoreassembleicechute.

391561

OPERATINGINSTRUCTIONS

Fill the hopperwithice and replacethe lid.Pushing the dispenserleverwill causeicetoflowfromthe icechute.

Iceflow will continue until the leverisreleased.Ifice doesnotdispense,see the TROUBLESHOOTING GUIDE

tofind the cause.

NOTE:Use caution toavoidspilling ice whenfilling dispenser. Immediately cleanupany spilledice

fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbeinstalledontheunit

atall times.

MAINTENANCE

The following dispensermaintenanceshould be performed at the intervalsindicated:

CLEANING

DAILY(OR ASREQUIRED)

Removeforeign materialfromthe vending area sinkto preventdrain blockage.

WEEKLY(OR ASREQUIRED)

Clean the vending area.Check forproperwaterdrainage fromthe vending area sink.

MONTHLY

Clean and sanitizethe hopperinterior.(See CLEANINGINSTRUCTIONS.)

If the dispenserfailsto dispenseicewhen operated,check that the hopperhasiceinitand thatpowerisbeing

supplied tothe unit. If the problempersists,check the following:

1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).

2.Observewhetherthe gateisoperating.

Afterchecking the above,refertothe TROUBLESHOOTING GUIDEforpossible problemcausesand

corrective action.

491561

TROUBLESHOOTING GUIDE

Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice.

If the unitstill doesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating

the defect.

TroubleProbableCauseRemedy

BLOWNFUSE OR CIRCUIT

BREAKER.A.Shortcircuitinwiring.A.Repairwiring.

B.Defective gatesolenoid.B.Replace gatesolenoid.

C.Defective agitatormotor.C.Replace agitatormotor.

GATEDOES NOTOPEN.

AGITATOR DOES NOT TURN.A.No power.A.Restore power.

B.Bentdepressorplate(doesnot

actuateswitch).B.Replace depressorplate.

C.Defective dispensing switch.C.Replace dispensing switch.

GATEDOES NOTOPENOR

IS SLUGGISH.AGITATOR

TURNS.

A.Defective gatesolenoid.A.Replace gatesolenoid.

B.Weakgatespring.B.Replace gatespring.

C.Excessive pressure against

gateslide.C.Reduce pressure againstgate

slide.

GATEOPENS.AGITATOR

DOES NOT TURN.A. Icesolidified in hopper.A.Breakup icein hopper.

B.Defective agitatormotor.B.Replace agitatormotor.

C.Defectivecapacitor (D90 only).C.Replacecapacitor.

ICEDISPENSES

CONTINUOUSLY.A.Stuck orbentdepressorplate

(doesnotreleaseswitch)A.Replace depressorplate.

B.Defective dispensing switch.B.Replace dispensing switch.

C. Improperswitchinstallation.C.Properlyinstall switch.

SLUSHYICE.WATERIN

HOPPER.A.Blocked drain.A.Open drain.

B.Unitnotlevel.B.Levelunit.

C.Poorice qualitydue towater

qualityoricemakerproblems.C.Clean hopper, then replaceice.

591561

1 5/8-IN.1 5/8-IN.

15 7/8-IN.

12 5/8-IN.

18 9/16-IN.

21 25/32-IN.

22-IN.

19 3/4-IN.1 1/8-IN.

1 1/8-IN.

16 1/4-IN.

27 23/32-IN.

OUTLINE

OFUNIT

OUTLINE

OFUNIT

3/4-DIA.(4)

D45

D90

FIGURE1.MOUNTINGTEMPLATES

691561

T’STAT

RED

1LIGHTED DISPLAY

OPTION

LIGHT

BALLAST

STARTER

PORTION

CONTROL

OPTION

SERVICEINFORMATION

ELECTRICSHOCK HAZARD.DISCONNECT

POWER BEFORE SERVICINGUNIT.

DANGER!

WHEN REPLACINGSOLENOID,

ADJUST TO7/8AS SHOWN

BEFORETIGHTENING

MOUNTINGSCREWS.

8SOLENOID ADJUSTMENT

TERMINAL

BOARD

TERMINAL

BOARD

PORTION

TIMEROR

TDSW

DISPENSE

SWITCH

GRN

GROUND

DISPENSE

SWITCH

1 1/4AMPTIME

DELAYFUSE

GATE

SOLENOID

BLK

ICELEVELSIGNAL

OPTION

WHT

LIGHT

BLKWHT

WHT

RED

BLK

WHTRED

BLK

RED

AGITATOR

MOTOR

RED

CAPACITOR

D90 ONLY

FIGURE2.WIRINGDIAGRAM

791561

123

FIGURE3.SOLENOID ASSEMBLY-- EXPLODEDVIEWAND PARTSLIST

Index

No.PartNo. Qty.Name

1 21493 1 SolenoidMounting Plate

2# 31551 1 SolenoidServiceKit

3 70171 2 8--32 x3/8Phil TrHD Screw

4 70121 2 No.8 Lockwasher

5 50752 3 Isolator

6*50789 2 BumperAssembly

7*70423 1 CotterPin

8*10080 1 Gate Lift Rod

9 10081 1 Gate Lift Rod Bushing

10 50754 1 GateArmBearing

11 21492 1 Gate Lift Arm

12 70043 1 Flatwasher

13*70422 1 Spring

14 70263 1 1/4-20 x3/4HexHdScrew

15 70048 1 1/4 Lockwasher

16 70066 1 1/4Flatwasher

17 10077 1 PivotBearing

18 30227 1 1/4Quick ConnectTab

19 50305 ---- Lubricant

20*21592 1 Solenoid Linkage Pin

21*70433 2 RetainerRing

22 51088 ---- Loctite

----*70438 ---- Rebuilding Kit

NOTE:*Parts suppliedwithrebuilding kit.

# 31551 solenoidsuppliedwithitems20&21.

891561

CUP ACTIVATED

PUSH LEVER 7

FIGURE4.DISPENSINGLEVERSAND SWITCHES

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