Cornelius "I" Series 227 User manual

THE HOTTEST MACHINES ON ICET

“I” Series

227

Ice Cube Machine

INSTALLATION INSTRUCTIONS

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Manual must be read and understood before installing or operating this equipment

Part No. 630460042INS

Release Date: October 27, 2003

Revision Date: May 06, 2014

Revision: C

©CORNELIUS INC; 2003–2014 PRINTED IN U.S.A

TABLE OF CONTENTS

GENERAL 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FREIGHT DAMAGE CLAIMS PROCEDURE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS, ICE CUBER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCATION OF EQUIPMENT 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLUMBING CONNECTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION CHECK POINTS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START-UP AND CHECK OUT 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OWNER - OPERATOR 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING PROCEDURES 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREP – CLEANING 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE WATER SYSTEM & EVAPORATOR 6. . . . . . . . . . . . . . . . . . . . . . .

SANITIZING PROCEDURES 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DUMP CYCLE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING BRIDGE THICKNESS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOTAL ICE CAPACITY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL

FREIGHT DAMAGE CLAIMS PROCEDURE

The deliverer of your equipment (freight company, distributor or dealer) is responsible for loss or damage

of your shipment. All claims must be filed with the deliverer of your equipment. Please follow the steps

below to determine if your shipment is satisfactory or if a claim must be filed:

1. Check the number of products delivered against the number of products listed on the delivery re-

ceipt. Should the totals not match, have the driver note all errors on both copies and both you and

the driver sign and date said notation.

2. Inspect all cartons for visible damage. Open and inspect as required before the driver leaves and

have him or her note any damage on the receipts. All damaged claims must be inspected within 15

days of delivery. Notify your carrier immediately if concealed damage is found after delivery.

3. Should concealed damage be found when product is unpacked, retain the packing material and the

product and request an inspection from the deliverer.

4. All claims for loss or damage should be filed at once. Delays in filing will reduce the chance of

achieving a satisfactory resolution to the claim.

SPECIFICATIONS, ICE CUBER

The following table contains equipment specification information for the Ice Cubers.

Model IACS227 IWCS227 IACS227E60 IWCS227E60 IACS227E50 IWCS227E50

UNIT

Volts 115 230 220

Phase 1

Hertz 60 50

No. Wires 2+Ground

MIN. CIRCUIT

Amps 20 15

MAX. FUSE SIZE

Amps 20 15

REFRIGERANT

Type R404A

Weight (oz) 17 15 17 15 17 15

Weight (g) 482 425 482 425 482 425

COMPRESSOR

Volts 115 230 220

Phase 1

Hertz 60 50

LRA 51 24 26

RLA 11.5 5.7 5.3

CONDENSER FAN MOTOR

Volts 115 230 220

Phase 1

Hertz 60 50

Amps 1.7 NA 1.2 NA 0.75 NA

Watts 50 NA 60 NA 50 NA

WATER PUMP

Volts 115 230 220

Phase 1

Hertz 60 50

Amps 0.88 0.5

Watts 1/40 1/30

Important: All product supply voltage specifications are –5%/+10% for proper component operation.

INSTALLATION INSTRUCTIONS

Installation and start-up of the equipment should be performed by the distributor or the dealer’s profes-

sional staff.

LOCATION OF EQUIPMENT

For maximum performance the location should be away from heat sources such as ovens, direct sunlight,

hot air discharge, etc.

To reduce cost of maintenance and loss of efficiency, avoid placing air-cooled equipment in areas where

grease, flour and other airborne contaminants are present. Allow clearance at the front for proper air cir-

culation. Restricted air circulation will affect the efficiency and required maintenance of the product.

IMPORTANT: Never operate your equipment in room temperature below 50_F (10_C) or above

100_F (38_C). Should the location of your product ever be exposed to freezing temperatures, it

must be shut down and winterized.

FIGURE 1. INSTALLATION

PLUMBING CONNECTIONS

1. All plumbing lines and connections must conform to local and national plumbing codes.

2. Line shut-off valves must be located in supply water lines for cuber and condenser if product is wa-

ter-cooled. Water supply to water-cooled condenser must include a stand-pipe to prevent “water

hammer”.

3. Should your local water supply quality require the installation of a water filter system, consult your

local distributor or dealer for proper size required.

4. Water supply pressure must not be lower than 20 PSI (1.37 BAR), nor should it exceed 120 PSI

(8.16 BAR).

Important: Water filters larger then 5 microns do not give proper protection. Water pressures

above 80 PSI (5.44 BAR) will destroy the filter.

Important: Bin and cuber drain lines must never be connected together and must be vented.

2.25

BLANKET

LEGS (4)

INSTRUCTIONS FOR ATTACHING SUPPORT LEGS

1.LAY CABINET ON BACK OR SIDE USING BLANKET OR SIMILAR

SOFT PADDING TO AVOID MARRING.

2.REMOVE CRATE SKID FROM UNIT BOTTOM.

3.SCREW ADJUSTABLE LEGS INTO RECESSED THREADS OF

UNIT BASE.

4.LEVEL UNIT USING FEET FOR ADJUSTMENT.

1.00(3)

IACS 227 REAR VIEW

8.75

1.00(5)

2.06

IWCS 227 REAR VIEW

8.75

2.25

1.ELECTRICAL CORD ATTACHED (20 AMP CIRCUIT)

2.3/4 DRAIN – TUBING SIZE 5/8 I.D.

3.3/8 RESERVOIR WATER INLET (SAE MALE FLARE)

4.3/4 BIN DRAIN – STD PIPE SAE

5.5/8 CONDENSER WATER OUTLET (MALE FLARE)

6. 5/8 CONDENSER WATER INLET (MALE FLARE)

1.ELECTRICAL CORD ATTACHED

(20 AMP CIRCUIT)

2.3/4 DRAIN – TUBING SIZE 5/8 I.D.

3.3/8 WATER INLET (SEA MALE FLARE)

4.3/4 BIN DRAIN – STD PIPE SAE

33.00

27.00

28.00

15.25

25.06

6.0 MIN

7.06

31.38

21.38

7.06

31.38

21.38

IACS/IWCS 227

FIGURE 2. CUBER INSTALLATION

ELECTRICAL

1. All wiring and connections must conform to national and local electrical codes.

2. Wire size and circuit protection must conform to specifications and cuber must be on a separate

electrical circuit.

3. Strain relief connectors must be used at the of the control box and the cuber.

4. Cuber must be grounded by the control box ground screw or other method for intentional safety

grounding that meets code requirements.

5. A manual disconnect in a convenient location to the cuber must be installed.

INSTALLATION CHECK POINTS

1. Has bin and cuber been leveled and sanitized?

2. Does electrical and plumbing meet code requirements?

3. Check correct operating water level in the water pan.

OPERATING WATER LEVEL

SINGLE EVAPORATOR

WATER PAN

RIGHT SIDE VIEW

ÎÎÎÎ

2.38

FIGURE 3. SINGLE EVAPORATOR WATER LEVEL

4. If water-cooled, are inlet and drain connections to condenser correct to prevent “water hammer”?

5. Are drain lines separate and vented?

6. Is there clearance at the front of the machine for proper air circulation?

7. Does the water curtain move freely, and does the float valve shut off incoming water to the water

pan?

8. Vigorously rub the stainless steel water plate(s), on top of the evaporator(s), with Scotch-Brite pad to

remove any oxidation and improve the ability of the water to properly track across the plate.

START-UP AND CHECK OUT

1. Turn the cuber’s power switch to the clean (pump only) position. The water pump only should be op-

erational. Check for an even, steady flow of water over the evaporator top extrusion and down over

evaporator surface. Check that all ports of the water distribution tube are open for even water dis-

charge. The water pan should refill and the float should stop the incoming water supply.

2. Place the cuber’s power switch in the on position. After a 2 second delay the compressor will start.

The condenser fan will operate when the condenser sensor signals the circuit board that its tempera-

ture is 100_F (38_C) The water pump will operate when the evaporator cools to 25_F (–3.9_C). De-

press the manual harvest switch located on the circuit board. The fan motor will stop and the water

dump valve will open. In 3 seconds the hot gas solenoid will open and 15 seconds after depressing

the manual harvest switch, the water pump will stop and the dump valve will close terminating the

dump cycle.

3. Hold the water curtain open for a maximum of 30 seconds; the product should shut down. Release

the water curtain(s). When the curtain(s) closes, there will be a 2 second delay, then the compressor

will start and the start–up process should begin for the next ice making mode.

4. If all product operation are as stated, allow product to operate and produce one slab of ice, then dis-

card the ice. Allow the product to continue operation to fill the storage bin.

POWER SWITCH

FIGURE 4. SWITCH PANEL

OWNER - OPERATOR

The installation is not complete until you are sure the owner-operator understands the cuber operation

and his or her responsibility of preventative maintenance.

Does the owner-operator know:

1. Location of electrical disconnect switch and water shut-off valves?

2. How to start and/or shut down the product, clean and sanitize it?

3. Bin full operation and reset operation of high pressure cutout (water-cooled and remote products

only)?

4. How to clean the condenser and fan blade?

5. Whom to call for product information and/or service?

CLEANING PROCEDURES

Approved ice machine cleaners by brand names:

SLime–A–Way

SCalgon Nickel Safe (green color only)

NOTE: All ice machine cleaners labeled safe for nickel ARE NOT the brand CALGON NICKEL

SAFE.

CAUTION: Ice machine cleaners are acidic-based chemicals. Before beginning any

cleaning of the cuber, the ice in the storage bin or dispenser must be removed.

WARNING: When using any chemical, rubber gloves and eye protection should be worn.

PREP – CLEANING

Use full-strength ice machine cleaner on a coarse-surface cloth material (such as terry cloth) and wipe

down the inside wall of the evaporator area, the water pan, the water curtain and evaporator plastic extru-

sions. If the water distributor tube has heavy scale build–up, remove and soak it in full-strength ice ma-

chine cleaner (or exchange the tube and clean the scaled tube at a later date).

CLEANING THE WATER SYSTEM & EVAPORATOR

1. Set the switch to CLEAN and allow the ice on the evaporator to release and melt away.

2. Remove all ice from the storage bin.

3. Remove the water curtains, pour 1/2 oz. of ice machine cleaner down the rear key-slot openings.

The cleaner will drain into the water pan.

4. Return the water curtains to their proper operating position.

5. Add 3 oz. for a single evaporator, or 5 oz. for a dual evaporator of “Calgon Nickel-Safe” or “Lime-A-

Away” ice machine cleaner directly into the water pan. Set switch to CLEAN, circulate for a maxi-

mum of 15 minutes

6. Depress and hold the dump switch to allow the cleaner to drain away.

7. Fill the water pan with clean fresh water, circulate for approximately 3 minutes. Depress the DUMP

switch and allow the water to drain away. Repeat this procedure 3 times.

8. After third rinse cycle, place product power switch in ice position. Allow product to produce one slab

of ice – DISCARD THE ICE.

9. When clean cycle is complete, return cuber to normal operating mode.

NOTE: Please Take Note of the Following:

SIce machines should only be cleaned when needed, not by a timed schedule of every 60

days, etc.

SShould your ice machine require cleaning more than twice a year, consult your distribu-

tor or dealer about proper water treatment.

POWER SWITCH

SANITIZING PROCEDURES

NOTE: To be performed only after cleaning the ice machine:

1. Add 1/4 ounce (7.08 g) sodium hypochlorite solution (common liquid laundry bleach) to the water

pan and allow the pump to circulate the solution for 5 minutes. You may also use a commercial sani-

tizer such as Calgon Ice Machine Sanitizer following the directions on the product label.

2. Turn the product power switch off and depress the dump switch to drain the water pan.

3. To sanitize the bin and other surface areas, use 1 ounce of liquid bleach per gallon of water and wipe

all areas with the solution. Or use a commercial sanitizer.

4. Place the product power switch in the ice position. Discard the first batch of ice produced.

5. Cleaning and sanitizing are now complete. Product may be returned to normal service.

OPERATING WATER LEVEL

227 UNITS

WATER PAN

RIGHT SIDE VIEW

ÎÎÎÎ

2.38

DUMP CYCLE

1. With the proper water level in the water pan, start the water pump to circulate the water. Check that

the float will return water level to original setting and stop the inlet water.

2. There is a flow washer in the inlet side of the float assembly that will control inlet water pressure

from 50/120 PSI (3.4/8.16 Bars). This will prevent float flutter. In low water pressure conditions,

20 PSI (1.37 Bars) or less, the flow washer may have to be removed from the float assembly for

proper fill volume.

FLOW CONTROL WASHER FLAT SIDE UP

FIGURE 5. FLOW CONTROL WASHER

3. Push the manual DUMP switch – allow dump action to drain the water pan. When you release the

momentary switch, the pump will stop and the float will return the water level back to its original set-

ting and shut off the water supply.

4. You have the option of selecting dump cycle intervals of:

Severy cycle;

Severy 3rd cycle;

Severy 5th cycle;

Severy 7th cycle.

Remember, the higher the mineral content in the water supply the more often it will be required to dump

the water and/or clean the product if proper water treatment is not used.

Transformer

Error

OFF

SW4

S3–1 S3–2

OFF

Comp.

Micro Processor

4 Curtain Switch Connected To Any

Bin Connector (J4–J7) (FACTORY

SETTING AS RECEIVED)

Suction Line Sensor

Bridge thickness pot.

Dump Cycle Dip Switch

Water Curtain

Dip Switch

S3–1 S3–2

Off

1 2 3

Off

Curtain

Selection

Switch

Out

Com

Stack

Bin

Switches

External Error LED

Connection

Triac

5 Curtain Switch Must Be Connected To

J4 and J5, J6, J7.

6 Curtain Switch Must Be Connected

To J4, J5, J6 and J7)

SINGLE CURTAIN DUAL CURTAIN FOUR CURTAIN

S3–1

OFF

S3–1

OFF

S3–1

OFF

S3-1 S3-2

1 OFF OFF Dump Every Harvest (FACTORY SETTING AS RECEIVED)

2 ON OFF Dump Every Third Harvest

3 OFF ON Dump Every Seventh Harvest

S3–2

Condenser Sensor

Harvest Voltage Set point pins 2

and 3 Factory setting @ 1.224 V

Fan

Dump

Gear

Gas

Pump

FIGURE 6. DUMP CYCLE OPTIONS

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