Cornelius XTREME 631805001 Setup guide

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005

XTREME ICE (522 and 530)

1 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

631805001

631805002

631805003

631805004

631805005

631805006

631805007

631805020

631805021

631805030

631805031

631805032

MODEL NO.

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005 XTREME ICE (522 and 530)

2 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)

Item

No. Part No. Name

1 161168006 Screw TC 8-32 HX 12

2 164510000 Nut Grommet

3 166194001 Grille Plstc Blk

4 631500117 Kit Svc Front Panel Asy 530 Series

(See Figure 13)

631500118 Kit Svc Front Panel Asy 522 Series

(See Figure 13)

Item

No. Part No. Name

5 630201041 Cover Elec Box

6 318308000 Screw TR 10-32 PAPH 32

7 630201049 Cover Top (530 Models)

630201053 Cover Top (522 Models)

8 630900867 Panel Splash

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005

XTREME ICE (522 and 530)

3 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

SEE DETAIL A

SEE DETAIL B

DETAIL B DETAIL A

FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)

Item

No. Part No. Name

1 07578 Screw TC 8-32 TRPH 12

2 630201037 Brace Elec Box (522 Model)

630201033 Brace Elec Box (530 Model)

3Electrical Box Ass’y (See Figure 10)

4 165384000 Screw SM 8 TA HX 16

5 630201034 Panel Side RH 120V 60HZ

630201193 Panel Side RH 230V 50/60HZ

6 630900893 Washer SL .340 I.D.

Item

No. Part No. Name

7 630900808 Swt Rocker On/Off 120V 60HZ

630900924 Swt Rocker On/Off 230V 50/60HZ

8 630900798 Switch Proximity

9 630900828 Cover Evap Medium

10 630900870 Fitg Placeholder

11 630900908 Orifice Flow Reducer

12 631500120 Kit Svc Water Distributor Asy

(See Figure 11)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005 XTREME ICE (522 and 530)

4 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

AIR CONDENSER REMOTE WATER COOLED

FIGURE 3. REFRIGERATION ASSEMBLY

Item

No. Part No. Name

1 161862005 Sensor Tmp (Air Condenser)

2 161426001 Clamp Gear No. 12

3 630000789 Valve and Brkt Svc (522 Series)

630000786 Valve and Brkt Svc (530 Series)

4 166184002 Dryer Filter

5 165384000 Screw SM 8 TA HX 16 (Remote)

Item

No. Part No. Name

6 161921007 Valve Expan

7 165629006 Valve Hot Gas and Snd 120V 60HZ

165629013 Valve Hot Gas and Snd 230V

50/60HZ

8 165677008 Switch Prs Asy

9 165629014 Solenoid Liq

10 630900479 CRO Valve

11 166161000 Check Valve

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005

XTREME ICE (522 and 530)

5 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

SEE DETAIL A

DETAIL A

3456

FIGURE 4. BUILD ASSEMBLY (AIR CONDENSER)

Item

No. Part No. Name

1 630201054 Wrap Cab (522 Series)

630201042 Wrap Cab (530 Series)

2 165384000 Screw SM 8 TA HX 16

3 650057 Tube Poly .265 I.D. (Sold by the

Foot)

4 630200935 Flange Bulkhead Fitg

5 630900783 Fitg Blkhd 3/8 Comp x 3/8 MF

6 630201570 Flange Bulkhead Fitg

7Condenser Ass’y (See Figure 9)

8 630900868 Sensor Pressure Pickup

9Water Pump Ass’y (See Figure 12)

10 630900895 Nut Hex 8-32

11 630900869 Pan Water Wrap

12 631500053 Kit Comp 120V 60HZ

630900739 Comp 230V 50HZ

630900738 Comp 230V 60HZ

Item

No. Part No. Name

13 164083005 Nut Hex 5/16-18

14 164154001 Washer Ft .375 I.D.

15 630900745 Sleeve Grommet Comp

16 630900744 Grommet Mount Comp

17 630900786 Valve Solenoid Water 120V 60HZ

630900791 Valve Solenoid Water 230V 50/60HZ

18 630201036 Brace Bulkhead

19 638006070 Tube .375 I.D.

20 Bulkhead Ass’y (See Figure 7)

21 164126000 Screw SM 8 TA TRPH 16

22 165637008 Valve Dump 120V 60HZ

165637009 Valve Dump 230V 50/60HZ

23 630201086 Brkt Wtr Pan

24 630000788 Base Chassis (522 Series)

630000759 Base Chassis (530 Series)

25 630201126 Brkt Wtr Pan Cap

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005 XTREME ICE (522 and 530)

6 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

12 14

18 19

SEE DETAIL A

DETAIL A

456

FIGURE 5. BUILD ASSEMBLY (REMOTE)

Item

No. Part No. Name

1 630201054 Wrap Cab (522 Series)

630201042 Wrap Cab (530 Series)

2 165384000 Screw 8 TA HX 16

3 650057 Tube Poly .265 I.D. (Sold by the

Foot)

4 630200935 Flange Blkhd Fitg

5 630900783 Fitg Blkhd 3/8 Comp x 3/8 MF

6 630201570 Flange, Bulkhead Fitg. Flat

7 630201052 Panel Back

8 630900868 Sensoe Pressure Pickup

9Water Pump Ass’y (See Figure 12)

10 630900895 Nut Hex 8-32

11 630900869 Pan Water Wrap

12 631500053

630900739

630900738

Kit Comp 120V 60HZ

Comp 230V 50HZ

Comp 230V 60HZ

13 164083005 Nut Hex 5/16-18

14 164154001 Washer Ft .375 I.D.

15 630900745 Sleeve Grommet Comp

Item

No. Part No. Name

16 630900744 Grommet Mount Comp

17 630900786 Valve Solenoid Water

18 630201036 Brace Bulkhead

19 630900225 Receiver

20 Bulkhead Ass’y (See Figure 7)

21 164126000 Screw SM 8 TA TRPH 16

22 165637008 Valve Dump

23 630201086 Brkt Wtr Pan

24 630000788

630000759

Base Chassis (522 Series)

Base Chassis (530 Series)

25 164820914 Brkt Rec Btm

26 01022 Washer Lk .380 I.D.

27 09652 Nut Hex 3/8-16

28 630201126 Brkt Wtr Pan Cap

29 166073001 Foamed Accumulator Assembly

30 630201524 Accumulator Bracket

31 630900945 Compressor Crankcase Heater (not

shown)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005

XTREME ICE (522 and 530)

7 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

14 15

NO TAG

SEE DETAIL A

DETAIL A

456

FIGURE 6. BUILD ASSEMBLY (WATER COOLED)

Item

No. Part No. Name

1 630201054 Wrap Cab (522 Series)

630201042 Wrap Cab (530 Series)

2 165384000 Screw SM 8 TA HX 16

3 650057 Tube Poly .265 I.D. (Sold by the

Foot)

4 630200935 Flange Bulkhead Fitg

5 630900783 Fitg Blkhd 3/8 Comp x 3/8 MF

6 630201570 Flange Bulkhead Fitg

7 630201051 Panel Back

8 630900868 Sensor Pressure Pickup

9Water Pump Ass’y (See Figure 12)

10 630900895 Nut Hex 8-32

11 630900869 Pan Water Wrap

12 631500053 Kit Comp 120V 60HZ

630900739 Comp 230V 50HZ

630900738 Comp 230V 60HZ

13 164083005 Nut Hex 5/16-18

14 164154001 Washer Ft .375 I.D.

15 630900745 Sleeve Grommet Comp

Item

No. Part No. Name

16 630900744 Grommet Mount Comp

17 630900786 Valve Solenoid Water 120V 60HZ

630900791 Valve Solenoid Water 230V 50/60HZ

18 630201036 Brace Bulkhead

19 Water Coil Ass’y (See Figure 14)

20 Bulkhead Ass’y (See Figure 7)

21 164126000 Screw SM 8 TA TRPH 16

22 165637008 Valve Dump 120V 60HZ

165637009 Valve Dump 230V 50/60HZ

23 630201086 Brkt Wtr Pan

24 630000788 Base Chassis (522 Series)

630000759 Base Chassis (530 Series)

25 161763009 Tube Asy Wtr to CDR (522 Series)

161763008 Tube Asy Wtr to CDR (530 Series)

26 164832008 Tube Water In Asy

27 164832009 Tube Water Out Asy

28 630201126 Brkt Wtr Pan Cap

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005 XTREME ICE (522 and 530)

8 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

FIGURE 7. BULKHEAD ASSEMBLY

Item

No. Part No. Name

1 630900903 Clip

2 630900848 Blkhd LT

3 630900846 Blkhd Rear

4 630901121 Screw SM 8 HXWS 16 SS

Item

No. Part No. Name

5 630900934 Cap

6 630900833 Pan Water Large

7 630900892 Plug

8Frame Evap (See Figure 8)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005

XTREME ICE (522 and 530)

9 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

FIGURE 8. EVAPORATOR ASSEMBLY

Item

No. Part No. Name

1 630900863 Frame Evap LH

2 630900781 Deflector Water

3 630201024 Gasket Frame Evap Top and Bottom

4 630250120 Tube Extension

630000822 Evap and Plate RH (Large Cube)

5 630201030 Gasket Frame Evap R

6 630900862 Frame Evap RH

7 630901495 Nut Lock Nylon 8–32

Item

No. Part No. Name

8 630900857 Frame Evap Bottom

9 630201029 Gasket Frame Evap L

10 630900896 Screw SM 14 HX 20

11 630900850 Blkhd RT

12 631500119 Kit Svc Evap Frame Asy

(Standard Cube)

631500137 Kit Svc Evap Frame Asy

(Large Cube)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460158IPL

07–21–2005

IMI Cornelius Co., 2005 XTREME ICE (522 and 530)

10 of 14

Rev A

XTREME ICE MAKER (522 AND 530 SERIES)

FIGURE 9. CONDENSER ASSEMBLY

Item

No. Part No. Name

1 161870004 Cond Coil Air

2 630201109 Shroud

3 630900190 Screw SM 8 TA PAPH 12

4 630900889 Nut Well 1/4-20

5 630900309 Fan Blade

6 630900919 Brkt Wire Frmd Fan Mtr

Item

No. Part No. Name

7 23978 Washer Sr .690 I.D.

8 165294000 Bolt MA 1/4-20 HX 32

9 630000456 Motor Asy Fan/Term 120V 60HZ

166181011 Motor Asy Fan/Term 230V 50HZ

630900308 Motor Asy Fan/Term 230V 60HZ

10 03612 Screw MA 8-36 HX 16

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