Comeup CWL-80 User manual

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Compact Winch

Model: CWL-80

PN: 374996 110V

374999 220V

Introduction

 Feature

Lifting capacity: 80 kg wire rope top layer

Lifting height: 23 m

Lifting speed: 16 – 25 m/min

Motor output: 0.3kw x 6A at 110V; 0.3kw x 3A at 220-240V

Brake: Dynamic and mechanical brakes hold full load

Control: Pendant switch powers the winch

 Unpacking

．Winch assembly 1pc

．Wire rope 4 mm x 24 m with weight hook CHW-0031 1pc

．Pendant switch CPB-413 w/cord 1.25 mm2

x 6C x 3 m 1pc

．Power lead 1.5 mm2

x 3C x 3 m and plug 1pc

 Read this manual carefully

You should carefully read and understand this manual before operating it.

Careless winch operation may result in personal injury hazards or property

damage.

 Information requesting or parts ordering

Please specify the followings information:

．Winch PN

．Serial number

．Part description

．Replacement part number

．Quantity for each part

Installation

Before using the winch, make sure all electrical components have no

corrosion or damaged; the environment should be clear and dry.

 Wire rope replacement

．Insert the wire rope into the hole of drum and fix it with a P. T. screw, then

press the "UP" button of switch for rotate the drum in the lifting direction.

．Wind the wire rope accurately around the drum, and a irregular winding

will cause the load to be swing, thus damaging the wire and reducing the

life of winch.

．When replacing, according to the following procedures.

*Pull out a R-dowel "D" from the round head pin "C".

*Pull out a round head pin "C" from hook body "A".

*Put a wire rope "B" into the hole of hook body "A", and insert a round

head pin "C" through wire rope and fixture hole of hook body "A".

*Insert a R-dower "D" into the hole of round head pin "C".

 Wiring Diagram

Warning

．The winch is not intended to be used in any manner for the movement or

lifting of personnel.

．The lifting capacity shown is based on the top layer of rope on the drum.

．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List

Item No.

Description Part No. Qty

1 Gearbox rear cover kit 880520 1

2 Ratchet stopper kit 880547 2

3 Balance indicator 880522 1

4 1

st

shaft kit 880523 1

5 2

nd

gear kit 880524 1

6 Brake kit 881496 1

7 Tie bar kit 880527 1

8 Tie bar kit A 880528 2

9 Gearbox support rack kit 880531 1

10 Output shaft kit 880532 1

11 Drum kit 880533 1

12 Motor support rack kit 880534 1

13 Motor coupling 881495 1

14 Motor kit 110 V 880540 1

Motor kit 220/240 V 880541

15 Terminal upper cover 880535 1

16 Control panel w/ 3-round pins lead,110V 880573 1

Control panel w/ 3-round pins lead, 220V 880574

17 Remote control, CPB-413 881430 1

18 Lower plate 880536 1

19 Wire rope 880449 1

20 Weight hook 880384 1

21 P type hanger kit 881574 1

Winch Assembly