Comeup Cub3 User manual

Powersports Winch

Model: Cub 3

PN: 123561 12V DC

PN: 123321 12V DC

Introduction

XFeature

Line pull: 1,361 kg / 3,000 lb wire rope first layer

Wire rope: 4.8 mm x 15.2 m (3/16" x 50') galvanized aircraft A7 × 19

Brake: Mechanical and dynamic brake for 100% braking

Clutch: Turn the shifter for rapid wire rope payout

Control: Handlebar rocker switch to power the winch

XUnpacking

．Winch assembly………………………………………………………

1 pc

．Handlebar rocker switch kit………………………………………… 1 pc

．4 way roller fairlead…………………………………………………. 1 pc

．Wire rope with hook except for PN 123321……………………. 1 pc

．Contactor pack ………………………………………………….……1 pc

XRead this manual carefully

You should carefully read and understand this manual before operating it.

Careless winch operation may result in personal injury hazards or property

damage.

XInformation requesting or parts ordering

Please specify the followings information:

．Winch PN ．Serial number

．Part description ．Replacement part number

．Quantity for each part

Installation

Before using the winch, make sure all electrical

components have no corrosion or damaged; the

environment should be clear and dry.

XWire rope replacement

．It is very important that the winch will be mounted

on a flat and hard surface of mounting channel in order to make sure

the motor, drum and gearbox housing are aligned correctly.

．Roller fairlead does not mount to winch directly.

．The wire rope shall be wound in an under-wound orientation only.

．

Four (4) M8 x 20L 8.8 grade high tensile steel bolts must be used in order

to sustain the loads imposed on the winch mounting.

．Two (2) M8 x 20L 8.8 grade high tensile steel bolts must be used for

fastening the roller fairlead into the mounting channel.

XWiring Diagram

Attach the black lead firmly to the negative (–) battery terminal and red lead

to the positive (+) battery terminal. The voltage drop for the winch motor

must not exceed 10% of the nominal voltage of 12V DC.

XNut fastening for motor & contactor

1.Holding the lower nut on the stub and fastening the upper nut clockwise.

2.The torque setting for nut is 5.7 N-m / 50 lb-in.

Warning

．The winch is not intended to be used in any manner for the movement or

lifting of personnel.

．The pulling capacity shown is based on the first layer of rope on the drum.

．The rope winding on the drum shall remain 5 wraps from the drum.

Handlebar Rocker Switch Mounting

Handlebar mounted rocker switch can be operated without removing your

hand from the grip.

Parts List

Item No. Description Part No. Qty

1 Motor w/housing 881331 1

2 Motor couple kit 880988 1

3 Drum bushing 880990 2

4 Drum kit 880991 1

5 Tie bar kit 880992 1

6 Tie bar kit 880993 2

7 Gearbox support rack 880994 1

8 3rd stage carrier 880995 1

9 2nd stage carrier 880996 1

10 1st stage carrier 880997 1

11 2nd ring gear kit 880998 1

12 1st shaft kit 880999 1

13 Gearbox kit 881000 1

14 Clutch base 881011 1

15 Friction block 881012 1

16 Clutch lever kit 881013 1

17 Shifter kit 881001 1

18 Wire rope w/hook 881954 1

19 Roller fairlead 880231 1

20 Contactor pack 881037 1

20-1 Contactor w/leads 881385 1

20-2 Battery lead (+) 880234 1

20-3 Battery lead (-) 880235 1

20-4 Motor lead (yellow) 880236 1

20-5 Motor lead (blue) 880237 1

21 Handlebar rocker switch kit 881003 1

22 Mounting hardware 881005 1

23 Handlebar hardware 880242 1

24 Handsaver strap 880026 1

25 Cable tie 880243 1

Winch Assembly

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