Comeup DV-6000S User manual

Table of contents

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Self-Recovery Winch

Model: DV

-

60

0

0

S

PN: 854756 12V DC

856129 24V DC

Introduction

XFeature

Line

p

ull: 2,722 k

g

/ 6,000 lb wire ro

p

efirstla

y

er

Wire ro

p

e: 7.1 mm × 24.4 m

(

9/32" × 80

′

)

g

alvanized aircraft A7 × 19

Brake: Patented cone brake holds full load

Clutch: Turn the

T

-handle for ra

p

id wire ro

p

e

p

a

y

out

Control: Handheld

p

endant switch

p

owers the winch

XUnpacking

．Winch assembl

y

………………………………………………………….. 1

p

c

．Detachable control box ..………………………………………............. 1

p

c

．Remote control…………………………………………………………… 1

p

c

．Wire ro

p

e with hook……………………………………………………… 1

p

c

．Roller fairlead…………………………………………………………….. 1

p

c

．1.8 m

(

6′

)

6

g

au

g

e batter

y

leads……………...………………………. 1

p

c

XRead this manual carefully

You should carefully read and understand this manual before operating it.

Careless winch operation may result in personal injury hazards or property

damage.

XInformation requesting or parts ordering

Please specify the followings information:

．Winch PN ．Serial number

．Part description ．Replacement part number

．Quantity for each part

Installation

Before using the winch, make sure all electrical components have no

corrosion or damaged; the environment should be

clear and dry.

XWinch and roller fairlead mountings

．It is very important that the winch will be

mounted on a flat and hard surface of mounting

channel in order to make sure the motor, drum and gearbox housing are

aligned correctly.

．Roller fairlead does not mount to winch directly.

．The wire rope shall be wound in an under-wound orientation only.

．Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in

order to sustain the loads imposed on the winch mounting.

．Two (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used

for fastening the roller fairlead into the mounting channel.

XWiring Diagram

Attach the black lead firmly to the negative (–)battery terminal and red lead

to the positive (+) battery terminal. The voltage drop for the winch motor

must not exceed 10% of the nominal voltage of 12/24V DC.

XNut fastening for motor & contactor

1.Holding the lower nut on the stub and fastening the upper nut clockwise.

2.The torque setting for nut is 14 N-m/124 lb-in.

Warning

．The winch is not intended to be used in any manner for the movement or

lifting of personnel.

．The rated line pull shown is based on the first layer of rope on the drum.

．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List

Ver:12

Item No. Description Part No. Qty

Motor 12V 881505

1 Motor 24V 881506 1

2 Tie bar kit 880076 2

3 Motor support rack 880077 1

4 Motor coupling 880078 1

5 Drum bushing 880006 1

6 Drum kit 880080 1

7 Drum bushing B 880081 1

8 Gearbox support rack 880082 1

9 Wire rope w/hook 880083 1

10 1st shaft 880084 1

11 Grounding lead 880085 1

12 3rd ring gear kit 880086 1

13 2nd stage carrier 880087 1

14 1st stage carrier 880088 1

15 Retaining ring 880089 1

16 1st & 2nd ring gear 880090 1

17 1st pinion kit 880091 1

18 Clutch kit 880092 1

19 Gear box kit 880093 1

20 Cone brake disc kit 880094 1

21 Brake clutch base 881099 1

22 Brake cover kit 880095 1

23 Roller fairlead WA-0508 880096 1

24 Mounting hardware 880097 1

25 Remote control WA-0310 880025 1

26 Handsaver strap 880026 1

Detachable control box 12V 880098

27 Detachable control box 24V 880099 1

27-1 Remote socket kit 881289 1

Detachable control pack 12V 881446

27-2 Detachable control pack 24V 881447 1

28 Handle kit 880103 1

Winch Assembly