Clarke CTT320 User manual

ASSEMBLY

INSTRUCTIONS GC12/11

HEAVY-DUTY TOOL TROLLEY

Model No: CTT320

Part No: 7630630

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Tool Trolley.

Before attempting to assemble the trolley, be sure to read these instructions

thoroughly. In doing so you will ensure the safety of yourself and that of others

around you, and you can look forward to the trolley giving you long and

satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase. This guarantee is invalid if the product is found to have been

abused or tampered with in any way, or not used for its intended purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect

your statutory rights.

SPECIFICATIONS

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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

UNPACKING & OPERATION

Carefully remove the trolley from the packaging and check for any damage

which may have occured in transit.

Before assembling, please check contents against the following list of loose

items on page 4, and advise your Clarke dealer immediately if any parts are

missing. The keys to the top drawer are taped inside the unit.

TOOLS REQUIRED

•Phillips Screwdriver • 13 mm wrench

SAFETY PRECAUTIONS

• Do not leave the trolley unattended without the brakes being applied.

• Do not use on rough terrain. The trolley is designed for use on smooth level

flooring.

• Do not allow children to play with or ride on the trolley.

• Do not leave the trolley on any steep inclines.

• Do not use the trolley if any of the castors are damaged; have them

replaced immediately.

• Always ensure the load is favourably distributed, i.e. with heavy items on

the lower storage levels.

DURING USE

Close the top tray before locking with the key provided. The five draws are

held closed by the latch on each one. Always close the lid and the draws

before moving the trolley.

CAUTION: ONLY OPEN ONE DRAWER AT A TIME IF HEAVY TOOLS ARE

STORED INSIDE. OPENING MULTIPLE DRAWS COULD INCREASE THE RISK

OF THE UNIT TIPPING OVER.

CAUTION: ALWAYS APPLY THE BRAKES ON EACH REAR CASTER WHEN

THE TOOL TROLLEY IS NOT BEING MOVED AROUND. TAKE EXTRA CARE

WHEN MOVING THE UNIT AROUND IF THE FLOOR SURFACE IS NOT FLAT.

WARNING: NEVER EXCEED THE MAX LOAD CAPACITY AS THIS COULD

DAMAGE THE UNIT OR CAUSE PERSONAL INJURY.

TOTAL TROLLEY LOAD = 320KG. BOTTOM TRAY LOAD = 80 KG.

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

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COMPONENT PARTS

B C D

EFGH

IJ K

LMNO

P Q R S

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

Using carriage bolts (I), flat washers (J)

and nuts (K), attach the casters (G) and

(H) in matched pairs, with the braked

casters (H) at one end of the bottom tray.

ASSEMBLY

STEP 1

STEP 2

Upper end Lower end

1.4” corner frame 1”

Using the 16mm carriage bolts (L), nuts

(M) & washers (S), attach the four

corner frames (E) as shown. Take care

that the corner frames are connected

the correct way up as illustrated above.

M D

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

STEP 3

STEP 4

ANL

Using the M8 bolts (L) nuts (M)

& washers (S), attach both

the short frames (B) to the

corner frames (E). Using

further M8 bolts, nuts &

washers, attach the tool tray

(R) to the corner frames.

With the help of an assistant, align the

upper shelf assembly (A) with the top

of the corner uprights (E) and attach

using M8 bolts (L) and install stiffening

brackets (N) on the inside. At the end

of the unit with the braked castors,

leave two lower holes free for

attaching the side handle at the next

stage and secure with M8 nuts (M) &

washers (S).

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

STEP 5

STEP 6

Attach the gas struts (O) to the lid

and shelf assembly with a nut (K) &

washer (S) at each end.

Fit the side handle (F) as shown, by inserting two

bolts (I) through the lower two holes & securing with

nuts and washers. The handle is best fixed to the

end of the trolley already fitted with braked casters

for safer manouvering of the trolley. Fit the lid

handle (P) to the lid using two M4 screws (Q).

This manual suits for next models

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