Clarke STRONG-ARM CTJ2LP Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0609

2 TONNE LOW PROFILE TROLLEY JACK

MODEL NO: CTJ2LP

PART NO: 7623050

INTRODUCTION

Thank you for purchasing this CLARKE 2 Tonne Low Profile Trolley Jack.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SPECIFICATIONS

Model number CTJ2LP

Part number 7623050

Length (not including handle): 960 mm

Width 350 mm

Height 175 mm

Height of lifting cup (minimum) 80 mm

Height of lifting cup (maximum) 375 mm

Weight 44.5 kg

Rated Load 2 tonne

SAFETY PRECAUTIONS

1. This jack is for lifting only, do not move a load using the jack as a dolly.

2. Always inspect the jack before use. Make sure that all parts are in good

condition and operating smoothly, and that no cracks or distortion is

apparent. If in doubt do not use. Have the parts replaced or consult your

CLARKE dealer.

3. Make sure that the jack is on a firm solid base, and there is no possibility of it

slipping when under load.

4. Make sure the load is taken by the full saddle and that the point of lift on

the load, is of sufficient strength to support the full load adequately.

5. Always use axle stands to stabilise the load once lifted. NEVER work on or

under a load unless it is fully and adequately supported. NEVER rely upon

the jack to hold the load in position.

6. Never push a load off the jack.

7. Ensure that all personnel are well clear of a load being raised, or lowered.

8. NEVER exceed the rated load for the jack (See “Specifications” on

page 3.).

9. Do not use if an oil leak is apparent. Consult your Clarke dealer.

PARTS IDENTIFICATION

ASSEMBLY

1. Place the two parts of the handle

together and secure together

using the bolts provided.

2. Insert the handle into position and

secure using the small bolts and

washers supplied.

3. Lift off the top cover.

4. Remove the travel plug and

replace with the oil filler plug / air

vent valve supplied.

5. Replace the cover.

OPERATION

POSITIONING

Ensure the load is chocked and stable and on firm level ground.

1. Position the jack so that the saddle is directly beneath the lifting point and

that there are no obstacles to prevent a clean lift, also, make sure that all

personnel are well away from the area, before raising the vehicle.

• Consult the vehicle handbook to determine the correct lifting points.

TO LIFT

1. Turn the handle, fully clockwise to close the release valve and pump the

handle up and down to raise the saddle.

• Make sure that the saddle is in full contact with the lifting point and

that there are no obstacles to prevent a clean lift.

2. Place axle stands beneath the vehicle.

• Ensure the axle stands are centred about the support point and

perfectly stable before full weight is taken.

• Ensure that the axle stands are in good condition and fully capable

of supporting the load.

• Ensure that the axle stands cannot move when supporting the load.

• DO NOT jerk the handle, ensure it lowers slowly and under complete

control on to the axle stands which must be correctly positioned and

take the weight evenly.

TO LOWER

1. Lift the vehicle slightly to remove the weight from any supports,

2. Remove any supports from beneath the vehicle.

3. VERY GENTLY turn the handle anticlockwise.

• This action will open the release valve to lower the load.

NOTE: Ensure this operation is carried out under complete control. DO

NOT allow the load to drop suddenly as this could damage

internal components.

4. Remove the jack from beneath the vehicle.

NOTE: The jack may move slightly during operation. It is important

therefore that the immediate vicinity is clean and completely

free from debris.

MAINTENANCE

BEFORE USE.

• Check the jack for damage and loose fittings. If in doubt, do not

use. Have damaged parts repaired by your CLARKE dealer.

EVERY 6 MONTHS

• Oil all joints, linkages and front wheel hubs and apply grease to the

castor bearings.

ANNUALLY

• Change the oil once a year, see below.

STORAGE

Store in a dry place, with the ram fully retracted. If stored for long periods,

inspect at least once a year, clean and re-oil. For servicing, contact your

CLARKE dealer, or CLARKE International Service Department.

CHANGING THE OIL

1. Lower the saddle as far as possible.

2. Lift off the cover as shown.

3. Remove the oil filler plug / air vent

valve.

4. Lay the jack on its side to drain the

oil into a suitable container.

5. Dispose of the oil in accordance

with local regulations.

6. Fill with Clarke hydraulic oil

available from your local dealer.

7. Replace the oil filler plug / air vent

valve.

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Jack will not

raise to the full

height

Low Oil Level See “Changing the oil” on page 7.

Jack will not

hold the load

Release valve not

closed

Turn the handle fully clockwise

Pump valves not

seating

Consult your CLARKE dealer

Arm will not

lower

Broken return

Spring

Consult your CLARKE dealer

Lift arm linkage

bent or binding

Consult your CLARKE dealer

Cylinder ram

binding

Consult your CLARKE dealer

Parts Worn Consult your CLARKE dealer

If any of these remedies fail to restore your jack, consult your Clarke dealer

For Spare Parts and Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

EXPLODED DIAGRAM AND PARTS LIST

NO DESCRIPTION PART NO

1Ram Assembly CTJ2LP01

2Front Wheel Assembly CTJ2LP02

3Rear Castor Assembly CTJ2LP03

4Saddle CTJ2LP04

5Oil Filter Plug / Air Vent

Val ve

CTJ2LP05

6Release Valve Assembly CTJ2LP06

7Handle Assembly CTJ2LP07

8Return Spring CTJ2LP08

9Rubber Pad CTJ2LP09

DECLARATION OF CONFORMITY

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