Clarke CTJ2000A Installation and operation manual

OPERATING & MAINTENANCE

INSTRUCTIONS GC12/11

2 TONNE ALUMINIUM QUICK-LIFT

GARAGE JACK

Model No: CTJ2000A

PART NO: 7623060

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Garage Trolley Jack.

Before attempting to use this product, please read this manual throughout

and follow the instructions carefully. Thoroughly familiarise yourself with this

product & its operation in order to ensure the safety of yourself and others

around you. In so doing, you can look forward to the product giving you

long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase. This guarantee is invalid if the product is found

to have been abused or tampered with in any way, or not used for it’s

intended purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect

your statutory rights.

SPECIFICATION

Please note that details and specifications contained herein, are correct at

the time of going to print. However, CLARKE International reserve the right to

change specifications at any time without prior notice.

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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

GENERAL SAFETY PRECAUTIONS

GENERAL

1. ALWAYS read and ensure you fully understand the following precautions

and the hazards associated with this product. Do not allow anyone who

has not read these instructions to use the jack.

2. Only use this jack for its intended purpose.

3. NEVER carry out any modifications to this product. If experiencing difficulty

of any kind consult your local dealer.

WORK AREA

1. NEVER use the jack on sloping surfaces, only on level ground. The jack

may move away slightly as soon as the tyre leaves the ground.

2. DO NOT start the vehicle engine with the jack in use.

3. This jack is for lifting only. Do not move a load using the jack as a dolly.

4. Ensure the load is taken by the full saddle and that the point of lift on the

vehicle is stong enough to support the full weight adequately.

5. Never allow children or bystanders in the area while the jack is in use.

6. NEVER work underneath a vehicle supported only by this jack. If working

under a vehicle, always use stands designed for the purpose.

7. Ensure the jack is on a firm solid base and that there is no likelihood of it

slipping when under load.

8. Ensure that all personnel are well clear of a load being raised or lowered.

SERVICING & REPAIRS

1. Check the jack for damage before use and do not use if damaged. If in

doubt, DO NOT use. Consult your local Clarke dealer.

2. ALWAYS use spare parts supplied by Clarke International. Using non-

standard parts could be extremely dangerous.

3. Ensure that the jack is properly maintained at all times and that no

corrosion or other damage is allowed to weaken any part of it.

4. When necessary, have your jack serviced or repaired by a qualified

technician using identical replacement parts. This will ensure that the

safety of the jack is maintained.

5. NEVER use the jack if it has been subjected to excess load (over 2000 kg).

The jack should be removed from service immediately and fully inspected

by qualified personnel and passed as serviceable before further use.

Please keep these instructions in a safe place for future reference.

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

UNPACKING AND ASSEMBLY

1. Remove the retaining clip , by

pressing the handle mounting

downwards and releasing the clip

from the base of the jack and

from the handle opening.

2. Undo the thumbscrew until the

lower handle can be inserted fully

into the handle socket.

• The handle has a groove which

should engage with the thumb

screw once it is re-tightened.

3. Re-tighten the thumb screw to

secure the lower handle.

4. Add the upper handle by pushing

it onto the lower handle until the

ball and socket of the handle

sections snap together.

OPERATION

Before use, visually inspect the jack for oil leaks or any other sign of damage.

Should any be apparent, have the jack inspected and repaired by a

qualified technician before use.

Ensure the vehicle to be raised is chocked and standing on firm, level ground

before manoeuvring the jack so that the saddle is directly beneath the lifting

point. Consult the vehicle handbook to determine the suitable lifting points.

USING THE JACK

1. Turn the handle fully clockwise to close the release valve, and pump the

handle to raise the saddle until it reaches the vehicle lifting point.

2. Ensure that the saddle is directly below the lifting point and there are no

obstructions to prevent a clean lift. Keep all personnel at a safe distance

before continuing to pump the handle to raise the vehicle.

NOTE: The jack may move slightly during operation. It is important

therefore, that the floor is clean and completely free from debris.

Thumb

Screw

Groove

Retaining

Clip

Spring-loaded Ball

Socket

Handle

Mounting

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

3. Position axle stands directly beneath suitable supporting points under the

vehicle, before very gently twisting the handle anticlockwise.

• This will open the release valve to lower the vehicle onto the stands. To

stop it lowering, turn the handle clockwise again. Always avoid a rapid

descent by turning the handle slowly.

4. Carefully lower the vehicle onto the axle stand, checking constantly,

preferably with an assistant, that the vehicles supporting point rests snugly

and cleanly on the axle stand, and that the stand is stable before all the

weight is taken.

NOTE: Ensure this operation is carried out under complete control. Do

not allow the load to drop suddenly as this could damage

internal components.

5. Completely remove the jack from the vehicle.

WARNING! NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A

JACK. THIS IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE

SUPPORTED ON AXLE STANDS, OR SUITABLE SUPPORTS, BENEATH THE

JACKING/SUPPORT POINTS RECOMMENDED BY THE VEHICLE

MANUFACTURER. THERE SHOULD BE NO LOAD ON THE JACK.

MAINTENANCE

CHECKING THE OIL LEVEL

If the jack has been stored for long periods, check for oil leaks before use. If

necessary, check the oil level as follows:

1. Ensure the jack is fully lowered by turning the handle fully anticlockwise.

2. Remove the oil filler plug on the top of the ram assembly (item 32 on page

9). A broad-bladed screwdriver is required.

• The oil should be almost level with the bottom of the oil filler hole.

• Oil can be topped up using Clarke Hydraulic Oil:

Part No. 3050830 for 1 litre.

OIL REPLACEMENT

1. With the jack lowered, remove the filler plug as above. Tilt the jack onto its

side and drain the old oil into a container.

2. Return the jack upright and re-fill with hydraulic oil up to the lower rim of

the filler hole.

3. Purge any air from the system as described on the following page.

Replace the filler plug.

4. Dispose of old oil appropriately and be sure to wipe up any spillage.

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

PURGING AIR FROM THE SYSTEM

If air bubbles become trapped inside the hydraulic system, the efficiency of

the jack will be reduced and it may not fully support the vehicla weight. Any

air can be purged from the system as follows.

1. Turn the handle 1.5 turns counter-clockwise to allow oil to circulate freely

around the system. Remove the filler plug.

2. Pump the handle several times to purge air from the system.

3. Replace the filler plug, then turn the handle clockwise and test the jack. If

efficiency is still low, check the oil level as on page 5.

GENERAL CARE

1. Periodically lubricate the hinges, front roller and rear castors with a light oil.

2. Store in a dry location with the arm in its lowest position.

3. In the event of damage or broken components, replacements are

available from Clarke Parts & Service.

TROUBLESHOOTING

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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

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RAM COMPONENT PARTS

ENVIRONMENTAL PROTECTION

One of the most damaging sources of environmental pollution is oil

products. Never throw away used hydraulic oil with domestic refuse or

flush it down a sink or drain. Collect all the hydraulic oil in a leak proof

container and take it to your local waste disposal site.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials and should

be taken to your local civic amenity site for recycling of metal products.

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

RAM COMPONENT PARTS

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

FRAME COMPONENT PARTS

Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

FRAME COMPONENT PARTS

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