Clarke CTJ2001G Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

05/08

HYDRAULIC GARAGE JACK

MODEL NO: CTJ2001G

PART NO: 7623045

INTRODUCTION

Thank you for purchasing this CLARKE Hydraulic Garage Jack

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SPECIFICATIONS

Model number CTJ2001G

Part number 7623045

Length (not including handle): 597 mm

Width 345 mm

Height of lifting cup (at rest): 131 mm

Height of lifting cup (maximum) 376 mm

Maximum lifting height from floor: 507 mm

Distance raised per stroke: 19 mm

Weight 30.6 kg

Number of full strokes to maximum height: 19

Rated Load 2 tonnes

SAFETY PRECAUTIONS

1. This jack is for lifting only, do not move a load using the jack as a dolly

2. Always inspect the jack before use. Make sure that all parts are in good

condition and operating smoothly, and that no cracks or distortion is

apparent. If in doubt do not use. Have the parts replaced or consult your

CLARKE dealer.

3. Make sure that the jack is on a firm solid base, and there is no possibility of it

slipping when under load.

4. Make sure the load is taken by the full saddle and that the point of lift on

the load, is of sufficient strength to support the full load adequately.

5. Always use supports to stabilise the load once lifted. NEVER work on or

under a load unless it is fully and adequately supported. NEVER rely upon

the jack to hold the load in position.

6. Never push a load off the jack.

7. Ensure that all personnel are well clear of a load being raised, or lowered.

8. NEVER exceed the rated load for the jack (See “Specifications” on

page 2.).

9. Do not use if an oil leak is apparent. Consult your Clarke dealer.

SPARE PARTS

The following user serviceable parts are available from your Clarke dealer, or

Clarke International Parts Department.

1. Saddle

2. Castor Assembly

3. Front Wheel Assembly

4. Handle (upper and lower)

OPERATION

Ensure the load is chocked and stable and on firm level ground

1. Position the jack so that the saddle is directly beneath the lifting point and

that there are no obstacles to prevent a clean lift, also, make sure that all

personnel are well away from the area, before raising the vehicle.

• Consult the vehicle handbook to determine the correct lifting points.

USING THE TROLLEY JACK

2. Place the two parts of the handle

together and secure together using the

10 mm bolt provided. Insert the handle

into position and secure using the small

bolt and washer on the rear of the handle

port.

Bolt

Handle Port

Turn the handle, fully clockwise to close

the release valve and pump the handle

up and down to raise the saddle,

• As it meets the lifting point, make sure

that the saddle is in full contact and

that there are no obstacles to prevent

a clean lift.

4. Place axle stands or suitable supports

beneath the vehicle, before VERY GENTLY turning the handle

anticlockwise.

• This action will open the release valve to lower the load on to the

stands.

5. DO NOT jerk the handle, ensure it lowers slowly and under complete

control on to the axle stands which must be correctly positioned and take

the weight evenly.

• Ensure the axle stands are centred about the support point and

perfectly stable before full weight is taken.

NOTE: Ensure this operation is carried out under complete control. DO

NOT allow the load to drop suddenly as this could damage

internal components.

6. Remove the jack from the vehicle.

NOTE: The jack may move slightly during operation. It is important

therefore that the immediate vicinity is clean and completely

free from debris.

MAINTENANCE

BEFORE USE.

Check the hydraulic jack for damage and loose fittings. If in doubt, do not

use. Have damaged parts repaired or replaced by your CLARKE dealer.

EVERY 6 MONTHS

Oil all joints, linkages and front wheel hubs and apply grease to the caster

bearings.

ANNUALLY

Check the ram oil level see below.

STORAGE

Store in a dry place, with the ram fully retracted. If stored for long periods,

inspect at least once a year, clean and re-oil. For servicing, contact your

CLARKE dealer, or CLARKE International Service Department.

CHECK THE RAM OIL LEVEL

1. Ensure the ram is fully retracted by turning the Handle fully anticlockwise.

2. Press down on the handle port (1)

and insert the wedge supplied as

shown (2).

3. Remove the oil plug (3) and top up

with CLARKE HYDRAULIC OIL. Part No.

3050830 for 1 litre, Part No. 3050835 for

5 litres.)

4. Replace filler plug and purge system

of air.....see below.

SYSTEM AIR PURGE

1. Turn handle 1 full turn anticlockwise and pump handle 8 full strokes.

2. Turn handle clockwise FULLY, and pump handle to maximum height, then

continue to pump 5 or 6 times to remove trapped air.

3. Turn handle anticlockwise and allow arm to lower and ram to fully retract.

4. Turn handle clockwise FULLY, and pump handle to maximum height to test

pump action.

NOTE: It may be necessary to perform the above action more than

once to ensure that air is totally evacuated.

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Jack will not

raise to the full

height

Low Oil Level See “Check the ram oil level” on page 5.

Jack will not

hold the load

Release valve not

closed

Turn the handle fully clockwise

Pump valves not

seating

Consult your CLARKE dealer

Air in ram See “System Air Purge” on page 5.

Arm will not

lower

Broken return

Spring

Consult your CLARKE dealer

Lift arm linkage

bent orbinding

Consult your CLARKE dealer

Cylinder ram

binding

Consult your CLARKE dealer

Parts Worn Consult your CLARKE dealer

Jack feels

spongy when

lifting

Air May Be

Trapped In The

System

See “System Air Purge” on page 5.

If any of these remedies fail to restore your jack, consult your Clarke dealer

For Spare Parts and Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

DECLARATION OF CONFORMITY

This is an important document and should be retained.

CTJ2001G Trolley Jack DOC-RV1.doc Page 1 of 1

We declare that this product complies with the following directives:

98/37/ EC Machinery Directive.

The Following Standards have been applied to the product:

The technical documentation required to demonstrate that the products meet the

requirements of the Machinery directive has been compiled and is available for inspection

by the relevant enforcement authorities.

The CE mark was first applied in: 2005

Product Description: 2 Ton Garage Trolley Jack

Model number(s): CTJ2001G

Serial / batch Number: Current Manufacture.

Date of Issue: 09-07-08

Signed

A.C.AIKEN

Senior Manager Clarke International.

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