Cisco IR8140H Guide

Mounting the Router

This chapter describes the safety information, equipment, and procedures required to mount the IR8140H

router on a vertical pole or streetlight.

These topics are discussed:

•Mounting Kits Overview, on page 1

•General Safety Information for Mounting, on page 2

•Contents of the Mounting Kits, on page 2

•Materials and Tools You Supply, on page 6

•Mounting Instructions, on page 6

•Grounding Instructions, on page 15

Mounting Kits Overview

You will need some or all of the kits described in this section to install the router on a pole. Your installation

environment and requirements determine the kits you need.

For a detailed description of each kit, see Contents of the Mounting Kits, on page 2.

DescriptionNameCisco Product ID (PID)

Use this kit if your installation requires a Cisco mounting

bracket to mount the router. This kit is included in the router

accessory kit, and is used with the pole kit, and includes the

hardware required to attach the mounting bracket to the

mounting plate.

Mounting Bracket Kit,

on page 4

—

This kit is required for all pole or streetlight installations,

and includes a mounting plate and the hardware required to

attach the mounting plate to a pole. This kit includes the two

steel straps of IR-PMK_BAND as well.

Pole Mount Kit, on

page 2

IR-PMK1000

This kit includes two steel straps for mounting the router on

poles larger than 4.5 inches (11.4 cm) in diameter. This kit

is used together with the pole mount kit (Pole Mount Kit, on

page 2). A BAND-IT tool is required to install the steel

straps on a pole.

Band Strap Kit, on

page 4

IR-PMK-BAND

Mounting the Router

DescriptionNameCisco Product ID (PID)

This kit includes a BAND-IT tool that is required when using

steel straps to install the router on poles larger than 4.5 inches

(11.4 cm) in diameter.

Strap Tool Kit, on

page 5

AIR-BAND-INST-TL=

General Safety Information for Mounting

Read the safety warnings in this section.

One person is required to properly and safely mount the router.

All mounting methods at any location are subject to the acceptance of local jurisdiction.

Note

The mounting surface, attaching screws, and optional wall anchors must be able to support a 50 pound (22.7

kg) static weight.

Note

Personnel mounting the router must understand grounding methods.

Note

Do not locate the antenna near overhead power lines or other electric light or power circuits, or where

it can come into contact with such circuits. When installing the antenna, take extreme care not to come

into contact with such circuits, as they may cause serious injury or death. For proper installation and

grounding of the antenna, please refer to national and local codes (for example, U.S.:NFPA 70, National

Electrical Code, Article 810, Canada: Canadian Electrical Code, Section 54). Statement 1052

Warning

Contents of the Mounting Kits

This section describes the contents of the mounting kits available for the router, and when you should use

each kit.

Pole Mount Kit

Use the Cisco pole mount kit to install the mounting plate on any pole or streetlight. The kit supports poles

that meet the following criteria:

•Size: 2 to 16-inch diameter poles

•Material: Metal, wood, or fiberglass poles

Mounting the Router

General Safety Information for Mounting

Figure 1: Pole Mount Kit Contents

DescriptionQty.NameItem

Install mounting plate on pole. Mounting bracket

attaches to the mounting plate.

1Mounting plate1

Use the clamp brackets to install the mounting plate

on a pole of up to 4.5 inches in diameter.

2Clamp brackets2

Included Hardware

Use the included hardware to attach the mounting

plate to the pole, as described in Install the Mounting

Plate On To a Pole, on page 6.

4Washer (3/8 inch)

4Split lock washer (3/8 inch)4

4Nut (3/8-16)5

4Carriage bolt (3/8-16 x 7

inches)

Mounting the Router

Pole Mount Kit

Mounting Bracket Kit

Use the mounting bracket kit if you require a Cisco mounting bracket. The mounting bracket attaches to the

mounting plate, and then the router is installed on the mounting bracket.

You can also use any compatible mounting bracket with the Cisco pole mount kit. Check with your authorized

Cisco reseller for compatible mounting brackets. See Pole Mount Kit, on page 2.

Figure 2: Mounting Bracket Kit Contents—Required Parts

DescriptionQty.NameItem

Mounts router to the mounting plate or wall.1Mounting bracket1

Included Hardware

Use the hardware specified in the figure above (items

2 through 5) to attach the mounting bracket to the

mounting plate, and the router to the mounting

bracket. Assemble the washer, split-lock washer, and

bolt as described in Assemble Bracket Hardware, on

page 12.

12Washer (M8)

12Split lock washer (M8)3

12Bolt (M8 x 1.25)4

Use the nut to align the mounting bracket to the pole

bracket when pole bracket is being used.

1Serrated nut (M8 x 1.25)5

Band Strap Kit

Use the straps in the band strap kit when you mount the router on a pole larger than 4.5 inches (11.4 cm) in

diameter. This installation also requires the pole mount kit and strap tool kit. See Pole Mount Kit, on page

2and Strap Tool Kit, on page 5.

Mounting the Router

Mounting Bracket Kit

Figure 3: Band Strap Kit Contents

DescriptionItem

Steel straps

(2)

Strap Tool Kit

Use the tool in the strap tool kit to attach the steel straps that are included in the band strap kit. Steel straps

are required to install the mounting plate on poles larger than 4.5 inches (11.4 cm) in diameter. See Band

Strap Kit, on page 4.

The tool in the strap tool kit is manufactured and supported by BAND-IT.

Note

Mounting the Router

Strap Tool Kit

Figure 4: Strap Tool Kit Contents

DescriptionItem

Strap tool1

Strap tool documentation (not shown)2

Materials and Tools You Supply

• 1/2-inch (13-mm) socket wrench

• #2 Phillips head screwdriver

Mounting Instructions

This section includes all the procedures required to mount the router on any supported pole type.

Install the Mounting Plate On To a Pole

This section describes three different procedures for installing the mounting plate on a pole. Follow the

instructions provided for the pole type used in your installation.

The instructions in these sections refer to the mounting plate features shown in the following table.

Mounting the Router

Materials and Tools You Supply

Figure 5: Mounting Plate Details

Qty.DescriptionItem

4Carriage bolt holes1

8Bracket mount holes2

2Clearance holes, 3/4 in.3

2Pole clamp notches4

4Steel band strap slots5

Install the Mounting Plate—Poles Up To 4.5 Inches in Diameter

Required Materials

• Mounting plate, carriage bolts, and clamp brackets as described in Pole Mount Kit, on page 2.

• 13-mm box-end socket wrench

To install the mounting plate on a vertical pole up to 4.5 inches (11.4 cm) in diameter, perform this procedure.

Step 1 Select a mounting location on the pole and place the top and bottom pole clamp bracket (1) notches against the pole.

Step 2 Place one of the clamp brackets on the opposite side of the pole, aligning the clamp bracket holes with the top two carriage

bolt holes on the mounting plate.

Step 3 Insert a carriage bolt (5) through each of the top two carriage bolt holes on the mounting plate and through the holes in

the clamp brackets.

Step 4 Position each bolt in the clamp so that the bolt is next to the pole, as shown in the following figure.

Mounting the Router

Install the Mounting Plate—Poles Up To 4.5 Inches in Diameter

Step 5 To place the bracket hardware on each carriage bolt (see the following figure):

a) Place the washer (2) and then the split lock washer (3) on the back of each carriage bolt (5).

b) Thread the hex nut (4) on each carriage bolt. Ensure that the split-lock washer is between the washer and the nut.

Figure 6: Carriage Bolt Hardware Assembly Details

Step 6 Hand tighten the hex nuts (do not over tighten).

Step 7 Repeat Step 3 through Step 6, installing the two bottom carriage bolts and the second clamp bracket at the bottom of the

mounting plate.

Step 8 Position the mounting plate and clamp brackets on the pole, as needed, before tightening the carriage bolts further.

Step 9 Use a socket wrench to evenly tighten all four carriage bolts to finish installing the mounting plate on the pole.

Mounting the Router

Install the Mounting Plate—Poles Up To 4.5 Inches in Diameter

Figure 7: Mounting Plate Installed on Pole with Clamp Brackets

DescriptionItem

Pole clamp notch1

Carriage bolts (4)2

Pole clamps (2)3

Install the Mounting Plate—Poles Larger than 4.5 Inches in Diameter

Required Materials

• Mounting plate and steel straps as described in Pole Mount Kit, on page 2

• BAND-IT tool as described in Strap Tool Kit, on page 5

• Torque wrench

To install the mounting plate on a vertical pole that is larger than 4.5 inches (11.4 cm) in diameter, perform

the following procedure.

Mounting the Router

Install the Mounting Plate—Poles Larger than 4.5 Inches in Diameter

Figure 8: Mounting Plate Installed on Pole with Steel Straps for a Pole Greater than 4.5 Inch In Diameter

Step 1 Assemble the straps and the mounting plate by threading the two steel straps through the band strap slots on the mounting

plate.

Step 2 Select a mounting location on the pole.

Step 3 Position the mounting plate on the pole, as needed, and tighten the straps around the pole.

Step 4 Use the BAND-IT strap tool to tighten the metal bands around the pole, following the instructions in the box that is

provided with the tool. Ensure that the metal bands are as tight as possible (approximately 7 ft lbs).

When the metal bands are tightened to the full tension, the mounting plate cannot be adjusted unless the metal

bands are disassembled or cut.

Note

Install the Mounting Plate—Mounting on Wood Pole (Optional)

If the pole used in your installation is made of wood, you can optionally install the mounting plate using the

procedure described in this section. This is an alternate mounting method to the following two mounting

methods, which can also be used when mounting the router on a wood pole:

•Install the Mounting Plate—Poles Up To 4.5 Inches in Diameter, on page 7

•Install the Mounting Plate—Poles Larger than 4.5 Inches in Diameter, on page 9

Required Materials

• Mounting plate as described in Pole Mount Kit, on page 2.

• Hardware that you supply: 5/8-in. carriage bolt (length depends on the pole size in your installation),

standard washer, fender washer, and nut (2 sets)

• Tools that you supply: Drill, drill bit (for 5/8-in. through bolts), and 13-mm box-end socket wrench

Mounting the Router

Install the Mounting Plate—Mounting on Wood Pole (Optional)

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