Cisco ONS 15454 Instruction sheet

CHAPTER

1-1

Cisco ONS 15454 Procedure Guide, Release 8.5.1

78-18537-01

Install the Shelf and Backplane Cable

This chapter provides procedures for installing the Cisco ONS 15454. For a summary of the tools and

equipment required for installation, see the “Required Tools and Equipment” section on page 1-2.

Before You Begin

This section lists the chapter procedures (NTPs). Turn to a procedure for applicable tasks (DLPs).

1. NTP-A1 Unpack and Inspect the ONS 15454 Shelf Assembly, page 1-4—Complete this procedure

before continuing with the “NTP-A2 Install the Shelf Assembly” procedure on page 1-5.

2. NTP-A2 Install the Shelf Assembly, page 1-5—Complete this procedure to install the shelf

assembly in a rack.

3. NTP-A3 Open and Remove the Front Door, page 1-6—Complete this procedure to access the

equipment before continuing with other procedures.

4. NTP-A4 Remove the Backplane Covers, page 1-7—Complete this procedure to access the

backplane before continuing with other procedures.

5. NTP-A5 Install the EIAs, page 1-8—Complete this procedure if you plan to install electrical cards.

This procedure is a prerequisite to the “NTP-A9 Install the Electrical Card Cables on the Backplane”

procedure on page 1-22.

6. NTP-A6 Install the Power and Ground, page 1-9—Complete this procedure before continuing with

the “NTP-A7 Install the Fan-Tray Assembly” procedure on page 1-11.

7. NTP-A7 Install the Fan-Tray Assembly, page 1-11—Complete this procedure to install the fan-tray

assembly in the shelf.

8. NTP-A119 Install the Alarm Expansion Panel, page 1-13—Complete this procedure if you are

planning to install the Alarm Interface Controller–International (AIC-I) card and want to increase

the number of alarm contacts provided by the AIC-I card.

9. NTP-A8 Attach Wires to Alarm, Timing, LAN, and Craft Pin Connections, page 1-16—Complete

this procedure as needed to set up wire-wrap pin connections.

10. NTP-A120 Install an External Wire-Wrap Panel to the AEP, page 1-17—Complete this procedure to

connect an external wire-wrap panel to the alarm expansion panel (AEP).

11. NTP-A9 Install the Electrical Card Cables on the Backplane, page 1-22—Complete this procedure

if you plan to install electrical card cables.

12. NTP-A10 Route Electrical Cables, page 1-23—Complete this procedure as needed to route

electrical cables installed on the backplane.

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Cisco ONS 15454 Procedure Guide, Release 8.5.1

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Chapter 1 Install the Shelf and Backplane Cable

Required Tools and Equipment

13. NTP-A11 Install the Rear Cover, page 1-23—Complete this procedure as needed to install the rear

cover.

14. NTP-A13 Perform the Shelf Installation Acceptance Test, page 1-30—Complete this procedure to

determine if you have correctly completed all other procedures in the chapter.

Warning

Only trained and qualified personnel should be allowed to install, replace, or service this equipment.

Statement 1030

Warning

This unit is intended for installation in restricted access areas. A restricted access area is where

access can only be gained by service personnel through the use of a special tool, lock and key, or

other means of security, and is controlled by the authority responsible for the location.

Statement 37

Warning

Suitable for mounting on concrete or other non-combustible surface only.

Statement 345

Warning

The covers are an integral part of the safety design of the product. Do not operate the unit without the

covers installed.

Statement 1077

Required Tools and Equipment

You need the following tools and equipment to install and test the ONS 15454.

Cisco-Supplied Materials

The following materials are required and are shipped with the ONS 15454 shelf (wrapped in plastic).

The number in parentheses gives the quantity of the item included in the package.

•#12-24 x 3/4 pan-head Phillips mounting screws (48-1004-XX, 48-1007-XX) (8)

•#12 -24 x 3/4 socket set screws (48-1003-XX) (2)

•T-handle #12-24 hex tool for set screws (1)

•ESD wrist strap with 1.8 m (6 ft) coil cable (1)

•Tie wraps (10)

•Pinned hex (Allen) key for front door (1)

•Spacers (50-1193-XX) (4)

•Spacer mounting brackets (2)

•Clear plastic rear cover (1)

•External (bottom) brackets for the fan-tray air filter

•Shelf accessory kit (53-2329-XX) (optional)

–

Two mounting bars (700-19701-XX)

–

Four 1-inch standoffs (50-1193-01)

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Chapter 1 Install the Shelf and Backplane Cable

User-Supplied Materials

–

Four 1 3/8-inch standoffs (50-1492-01)

–

Eight 2-inch standoffs (50-1453-01)

–

Four flathead screws, 6-32 x 0.5 (48-2116-01)

•Standoff kit (53-0795-XX):

–

Plastic fiber management guides (2)

–

Fan filter bracket screws (53-48-0003) (6)

The following materials are required to install the optional air ramp. The number in parentheses gives

the quantity of the item included in the package:

•M4.0x 8mm, SS pan-head Phillips mounting screws (2)

•Mounting brackets, 19 inch (482.6 mm), 23 inch (584.2 mm) (2)

User-Supplied Materials

The following materials and tools are required but are not supplied with the ONS 15454:

•One or more of the following equipment racks:

–

19-inch ANSI Standard (Telcordia GR-63-CORE) (482.6 mm) rack; total width 22 inches

(558.8 mm)

–

23-inch ANSI Standard (Telcordia GR-63-CORE) (584.2 mm) rack; total width 26 inches

(660.4 mm)

•Fuse panel

•Power cable (from fuse and alarm panel to assembly), #10 AWG, copper conductors,

194 degrees Fahrenheit (90 degrees Celsius)

•Ground cable #6 AWG stranded

•Alarm cable pairs for all alarm connections, #22 or #24 AWG (0.51 mm² or 0.64 mm²), solid tinned

•100-ohm shielded building integrated timing supply (BITS) clock cable pair #22 or #24 AWG

(0.51 mm² or 0.64 mm²), twisted-pair T1-type

•Single-mode SC fiber jumpers with UPC polish (55 dB or better) for optical (OC-N) cards

•Shielded coaxial cable terminated with SMB or BNC connectors for DS-3 cards

•Shielded ABAM cable terminated with AMP Champ connectors or unterminated for DS1N-14 cards

with #22 or #24 AWG (0.51 mm² or 0.64 mm²) ground wire (typically about two ft [61 cm] in length)

•6-pair #29 AWG double-shielded cable

•Tie wraps and/or lacing cord

•Labels

•Listed pressure terminal connectors, typically dual lug type; connectors must be suitable for #6

AWG copper conductors with stud size and spacing per equipment rack specifications; connection

to office ground typically through H-TAP compression connector, according to site practice

Tools Needed

The following tools are needed to install an ONS 15454:

•#2 Phillips screwdriver

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Cisco ONS 15454 Procedure Guide, Release 8.5.1

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Chapter 1 Install the Shelf and Backplane Cable

NTP- A1 Unpack and Inspect the ONS 15454 Shelf Assembly

•Medium slot-head screwdriver

•Small slot-head screwdriver

•Wire wrapper

•Wire cutters

•Wire strippers

•Crimp tool

•BNC insertion tool

Test Equipment

The following test equipment is needed to install an ONS 15454:

•Voltmeter

•Optical power meter (for use with fiber optics only)

•Bit error rate (BER) tester, DS-1 and DS-3

NTP-A1 Unpack and Inspect the ONS 15454 Shelf Assembly

Note The ONS 15454 high-density shelf (15454-SA-HD) is required if you want to use the high-density

electrical cards (DS3/EC1-48 and DS1/E1-56 cards).

Step 1 Complete the “DLP-A1 Unpack and Verify the Shelf Assembly” task on page 17-1.

Step 2 Complete the “DLP-A2 Inspect the Shelf Assembly” task on page 17-2.

Step 3 Continue with the “NTP-A2 Install the Shelf Assembly” procedure on page 1-5.

Stop. You have completed this procedure.

Purpose This procedure unpacks the ONS 15454 and verifies the contents.

Tools/Equipment Pinned hex (Allen) key for front door

Prerequisite Procedures None

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

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Chapter 1 Install the Shelf and Backplane Cable

NTP- A2 Install the Shelf Assembly

NTP-A2 Install the Shelf Assembly

Warning

To prevent the system from overheating, do not operate it in an area that exceeds the maximum

recommended ambient temperature of:

131°F (55°C).

Statement 1047

Warning

To prevent airflow restriction, allow at least 1 inch (25.4 mm) of clearance around the ventilation

openings.

Statement 1076

Warning

The ONS 15454 must have 1 inch (25.4 mm) of airspace below the installed shelf assembly to allow air

flow to the fan intake. The air ramp (the angled piece of sheet metal on top of the shelf assembly)

provides this spacing and should not be modified in any way.

Note To install the air filter inside the air ramp unit (15454E-AIR-RAMP or 15454-AIR-RAMP), use the

ETSI version of the air filter (15454-FTF2 or 15454E-FTF4).

Purpose This procedure reverses the mounting bracket and mounts shelf assemblies

in a rack.

Tools/Equipment #2 Phillips screwdriver

Medium slot-head screwdriver

Small slot-head screwdriver

Pinned hex key

Two set screws (48-1003-XX)

Prerequisite Procedures NTP-A1 Unpack and Inspect the ONS 15454 Shelf Assembly, page 1-4

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

Warning

To prevent bodily injury when mounting or servicing this unit in a rack, you must take special

precautions to ensure that the system remains stable. The following guidelines are provided to

ensure your safety:

• This unit should be mounted at the bottom of the rack if it is the only unit in the rack.

• When mounting this unit in a partially filled rack, load the rack from the bottom to the top with the heaviest

component at the bottom of the rack.

• If the rack is provided with stabilizing devices, install the stabilizers before mounting or servicing the unit in

the rack.

Statement 1006

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Chapter 1 Install the Shelf and Backplane Cable

NTP- A3 Open and Remove the Front Door

Note The 10-Gbps-compatible shelf assembly (15454-SA-HD) and fan-tray assembly (15454-FTA3) are

required with the ONS 15454 XC10G, OC-192, and OC-48 any slot (AS) cards.

Note The ONS 15454 installations are suitable for Network Telecommunication facilities and locations where

NEC are applicable.

Step 1 Complete the “DLP-A3 Reverse the Mounting Bracket to Fit a 19-inch (482.6 mm) Rack” task on

page 17-2 if you need to convert from a 23-inch (584.2 mm) to a 19-inch (482.6 mm) rack.

Step 2 To install the air filter on the bottom of the shelf rather than below the fan-tray assembly, complete the

“DLP-A4 Install the External Brackets and Air Filter” task on page 17-4.

Step 3 Complete the necessary rack mount task:

•DLP-A5 Mount the Shelf Assembly in a Rack (One Person), page 17-5

•DLP-A6 Mount the Shelf Assembly in a Rack (Two People), page 17-6

•DLP-A7 Mount Multiple Shelf Assemblies in a Rack, page 17-7

Step 4 Continue with the “NTP-A3 Open and Remove the Front Door” procedure on page 1-6.

Stop. You have completed this procedure.

NTP-A3 Open and Remove the Front Door

Step 1 Complete the “DLP-A8 Open the Front Door” task on page 17-8.

Step 2 As needed, complete the “DLP-A9 Remove the Front Door” task on page 17-9.

Step 3 Continue with the “NTP-A4 Remove the Backplane Covers” procedure on page 1-7.

Stop. You have completed this procedure.

Purpose This procedure opens and removes the front door to access the equipment.

Tools/Equipment Open-end wrench

Pinned hex key

Prerequisite Procedures NTP-A2 Install the Shelf Assembly, page 1-5

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

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Chapter 1 Install the Shelf and Backplane Cable

NTP- A4 Remove the Backplane Covers

NTP-A4 Remove the Backplane Covers

Warning

The covers are an integral part of the safety design of the product. Do not operate the unit without the

covers installed.

Step 1 Complete the “DLP-A10 Remove the Lower Backplane Cover” task on page 17-10.

Step 2 Complete the “DLP-A11 Remove the Backplane Sheet Metal Cover” task on page 17-11.

Step 3 If you plan to install electrical interface assemblies (EIAs), continue with the “NTP-A5 Install the EIAs”

procedure on page 1-8. If not, continue with the “NTP-A6 Install the Power and Ground” procedure on

page 1-9.

Stop. You have completed this procedure.

Purpose This procedure describes how to access the backplane by removing the

covers. The backplane has two sheet metal covers (one on either side)

and a lower backplane cover at the bottom.

Tools/Equipment #2 Phillips screwdriver

Medium slot-head screwdriver

Small slot-head screwdriver

Prerequisite Procedures NTP-A2 Install the Shelf Assembly, page 1-5

NTP-A3 Open and Remove the Front Door, page 1-6

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

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Chapter 1 Install the Shelf and Backplane Cable

NTP- A5 Install the EIAs

NTP-A5 Install the EIAs

Caution Always use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristband

cable into the ESD jack located on the lower-right outside edge of the shelf assembly.

Note EIAs are normally factory installed. Verify that the correct EIA is installed on the shelf assembly. If not,

install the correct EIA.

Note You do not need to power down the shelf before removing or installing an EIA. An in-service upgrade

of one EIA (A side or B side) is possible if all electrical traffic (DS-1, DS-3, DS3XM-6, and EC-1) is

being carried on the other side.

Step 1 Complete the “DLP-A12 Install a BNC or High-Density BNC EIA” task on page 17-12 as needed. BNCs

are locking connectors; the high-density BNC provides access to every port on every card.

Step 2 Complete the “DLP-A373 Install a MiniBNC EIA” task on page 20-56 as needed. The MiniBNC allows

up to 96 DS-3 circuits on each side of the ONS 15454.

Step 3 Complete the “DLP-A13 Install an SMB EIA” task on page 17-15 as needed. SMBs allow you to access

every port on every card using more space and efficient cabling.

Step 4 Complete the “DLP-A14 Install the AMP Champ EIA” task on page 17-16 as needed. AMP Champs are

exclusive to DS-1 cables.

Step 5 Complete the “DLP-A190 Install a UBIC-V EIA” task on page 18-59 as needed. The UBIC-V (vertical)

EIAs allow you to use high-density electrical cards. The UBIC-V EIAs provide SCSI connectors.

Step 6 Complete the “DLP-A399 Install a UBIC-H EIA” task on page 20-108 as needed. The UBIC-H

(horizontal) EIAs allow you to use high-density electrical cards. The UBIC-H EIAs provide SCSI

connectors.

Purpose This procedure describes how to install electrical interface assemblies

(EIAs). Typically, an EIA panel is installed on the backplane during

manufacturing, but EIA panels can be ordered separately. Refer to the

Cisco ONS 15454 Reference Manual for descriptions of the EIAs.

Tools/Equipment #2 Phillips screwdriver

Medium slot-head screwdriver

Small slot-head screwdriver

Perimeter screws (9)

Inner screws (12)

Backplane cover screws (5)

EIA card (SMB, BNC, AMP Champ, UBIC-V, UBIC-H, MiniBNC)

Prerequisite Procedures NTP-A4 Remove the Backplane Covers, page 1-7

Required/As Needed Required if the node will use electrical signals

Onsite/Remote Onsite

Security Level None

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Chapter 1 Install the Shelf and Backplane Cable

NTP- A6 Install the Power and Ground

Note To attach cables to the EIAs, see the “NTP-A9 Install the Electrical Card Cables on the

Backplane” procedure on page 1-22.

Step 7 Continue with the “NTP-A6 Install the Power and Ground” procedure on page 1-9.

Stop. You have completed this procedure.

NTP-A6 Install the Power and Ground

Warning

Before performing any of the following procedures, ensure that power is removed from the DC circuit.

Statement 1003

Warning

This equipment is intended to be grounded. Ensure that the host is connected to earth ground during

normal use.

Statement 39

Warning

Use copper conductors only.

Statement 1025

Purpose This procedure installs power feeds and grounds the ONS 15454.

Tools/Equipment #2 Phillips screwdriver

Medium slot-head screwdriver

Small slot-head screwdriver

Screws

Power cable (from fuse and alarm panel to assembly), #10 AWG, copper

conductors, 194 degrees F (90 degrees C)

Ground cable (from equipment frame to office ground), #6 AWG stranded

Listed pressure terminal connectors, typically dual lug type; connectors

must be suitable for #6 AWG copper conductors with stud size and spacing

per equipment rack specifications; connection to office ground typically

through H-TAP compression connector, according to site practice

Wire cutters

Wire strippers

Crimp tool

Fuse panel

Prerequisite Procedures NTP-A4 Remove the Backplane Covers, page 1-7

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

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Chapter 1 Install the Shelf and Backplane Cable

NTP- A6 Install the Power and Ground

Warning

Connect the unit only to DC power source that complies with the safety extra-low voltage (SELV)

requirements in IEC 60950 based safety standards.

Statement 1033

Warning

This product requires short-circuit (overcurrent) protection, to be provided as part of the building

installation. Install only in accordance with national and local wiring regulations.

Statement 1045

Warning

A readily accessible two-poled disconnect device must be incorporated in the fixed wiring.

Statement 1022

Warning

This unit might have more than one power supply connection. All connections must be removed to

de-energize the unit.

Statement 1028

Caution Always use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristband

cable into the ESD jack located on the lower-right outside edge of the shelf assembly.

Step 1 Verify one of the following:

•If you have the 15454-SA-ANSI or 15454-SA-HD shelf, a 100-A fuse panel (35-A fuse per shelf

minimum) should be installed. If not, install one according to manufacturer’s instructions.

•If you have the 15454-SA-NEBS3 shelf, a standard 80-A fuse panel (20-A fuse per shelf minimum)

should be installed. If not, install one according to manufacturer’s instructions.

Step 2 Complete the “DLP-A16 Connect the Office Ground to the ONS 15454” task on page 17-18.

Step 3 Complete the “DLP-A17 Connect Office Power to the ONS 15454 Shelf” task on page 17-19.

Step 4 Complete the “DLP-A18 Turn On and Verify Office Power” task on page 17-22.

Step 5 Continue with the “NTP-A7 Install the Fan-Tray Assembly” procedure on page 1-11.

Stop. You have completed this procedure.

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