C.A. Technologies TOMCAT 100C Troubleshooting guide

CONVENTIONAL AIR CAP AND FLUID NOZZLE CHART

MODEL

NO.

PRESS /

SIPHON AIR CAP FLUID TIP

RANGE

FAN

CONTROL SCFM AIR CAP

RING

AVAI LABLE F LUI D

NOZZLES

NEEDLES /

marking on needle

21-2166 0.6 - 1.8 5

21-2266 0.6 - 1.8 12 17-4PH STAINLESS 300 STAINLESS

21-2266T 0.6 - 1.8 12 31-0606 0.6mm (.022")

21-2366 0.6 - 1.8 12 31-0607 0.7mm (.028")

21-2466 0.6 - 1.8 15 31-0610 1.0mm (.040")

21-2467 2.2 15 31-0612 1.2mm (.046")

21-2268 2.8 15 31-0613 1.3mm (.052")

21-2163 0.6 - 1.8 8 31-0615 1.5mm (.059")

21-2263 0.6 - 1.8 14 31-0618 1.8mm (.070")

21-2266-3 0.6 - 1.8 16.2 31-0622 2.2mm (.086") 40-1122 (122)

21-2266-3T 0.6 - 1.8 16.2 31-0628 2.8mm (.110") 40-1128 (128)

21-2167 2.2 14.5

21-2267 2.2 15 CARBIDE CARBIDE

21-2168 2.8 14 31-0618V 1.8mm (.070") 40-6201

21-2766B 1.0 - 1.8 8 31-0622V 2.2mm (.086") 40-6201

21-200** 1.5 - 1.8 5.2 31-0628V 2.8mm (.110") 40-6201

21-2201** 2.2 5.2

Actual fluid nozzle and air cap combinations are determined by application (see application chart page 4)

*Gun inlet pressures may vary as required by application

**200 Air cap requires P/N 21-1583 base & 21-1584 ring

40-1110 (110)

40-1115 (115)

T100C 60-1505 included

Siphon

Pressure

Internal Mix

40-1107 (107)

PRESSURE/SIPHON FEED SPRAY GUN

PRODUCT INFORMATION

TOMCOMC

OMCOMC

OMCAA

AT 1T 1

T 1T 1

T 100C00C

00C00C

00C

DISTRIBUTED BY COATING EQUIPMENT TECHNOLOGY, INC

PHONE: 586-210-0555

WEB: www.cetinc.com

Operation and Maintenance Instructions for

T1T1

T100C00C

00C00C

00C

Spray Guns

Operation

1. Connect air supply hose at handle of gun.

2. Connect a pressurized fluid supply or paint siphon cup to the gun fluid inlet.

3. Fluid flow can be controlled using the fluid control knob, this restricts flow by limiting needle travel. It is best to control

fluid flow by proper selection of fluid orifice size and use the fluid control knob to “fine tune flow rate”.

4. Fan width can be adjusted using the fan control knob. Turning the knob clockwise narrows the fan.

Maintenance

IMPORTANT! Routine cleaning and maintenance is essential to insure proper gun operation.

Several states prohibit spraying solvent into the atmosphere and require the use of covered gun cleaner.

1. If a gun cleaner is being used, connect and clean the gun in the gun cleaner according to the manufactures

instructions.

2. If a gun cleaner is not being used:

Remove air cap and clean separately using clean solvent.

For pressure setups, connect a pressurized solvent supply to the fluid inlet, trigger the gun allowing solvent to flow

thru the gun until clean.

For siphon setups, first clean the siphon cup thoroughly then spray clean solvent thru the gun until clean.

NOTE: Gun head disassembly is not recommended for normal cleaning and maintenance.

Gun head disassembly and reassembly instructions:

Have repair kit # 10-112 available before gun disassembly.

Gun head disassembly

To remove head insert (3):

1. Remove the air cap (1), fluid nozzle tip (2), head insert (3), and needle (9).

2. Remove the needle seal cartridge (21).

3. Loosen the locknut (20) and remove fluid inlet (19) using a 5/8” open-end wrench.

Gun head reassembly

1. Install the thread locknut (20) onto the fluid inlet (19) as far as possible.

2. Install needle seal (21)

3. Install seal ring (4), then tighten head insert (3) with 5/8” open-end wrench until snug. BEWARE - DO NOT OVER

TIGHTEN.

4. Install seal (4), then tighten the fluid inlet (19) to approx. 25 ft.-lb. torque.

5. Tighten the locknut (20) to approx. 33 ft.-lb. torque.

ITEM NO. PART NO. DESCRIPT ION ITEM NO. PART NO. DESCRIPT ION

1 See Air Cap Chart Air Cap** 13 60-104 Air Inlet Fitting

2 See Air Cap Chart Fluid Tip** 14 60-122 Plug

3 60-15C Fluid Nozzle Body 15 61-1003 Air Valve Spring*

4 60-137 Seal* 16 60-125 Seal*

5 60-1106 Tomcat Gun Body Conventional 17 60-302 Air Valve Poppet

6 See Air Cap Chart Fan Control Assembly** 18 60-1520 Air Valve Assembly

7 60-119 Seal* 19 60-132 Fluid Inlet

8 60-201 Rear Bushing 20 60-128 Locknut

9 See Air Cap Chart Fluid Needle** 21 61-1026 Needle Seal*

10 60-204 Needle Return Spring* 22 60-2101 Trigger

11 60-205 Spring Seat* 23 60-1033 Trigger Pivot Set

12 60-202 Fluid Control Knob

**See air cap selection chart on page 1

*Indicates part included in repair kit # 10-112

T100C CONVENTIONAL SPRAY GUN

MATERIAL TYPE FLUID ORIFICE x

AI R C AP

MAXIMUM

PATTERN WIDTH PRESS. / SIPHON

Very Thin

less than 16 sec. Zahn #2

inks , dyes,

solvents, stains

Thin

16 to 20 sec. Zahn #2

lacquers, enamels,

primers, sealers

Medium

21 to 30 sec. Zahn #2

automotive base coat

enamels, primers

epoxies, urethanes

automotive clear coat

Heavy

over 30 sec. Zahn #2

heavy body primers

high solid enamels

high solid automotive coatings

adhesives

FLUID NOZZLE / AIR CAP SELECTION CHARTS

TOMCAT Series 100C - Pressure / Siphon Feed Guns

0.6, 0.7 mm x 2163

0.6, 0.7 mm x 2166

0.6, 0.7 mm x 2266

1.5, 1.8mm x 2466

2.2 mm x 2167

2.2 mm x 2267

2.8 mm x 2168

0.6, 0.7, 1.0 mm x 2163

0.6, 0.7, 1.0 mm x 2366

0.6, 0.7, 1.0 mm x 2466

1.2, 1.3, 1.5, 1.8 mm x 2263

1.2, 1.3, 1.5, 1.8 mm x 2266

1.2, 1.3, 1.5, 1.8 mm x 2266-3

1.2, 1.3, 1.5, 1.8 mm x 2466

Revised 3/18/14

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