C.A. Technologies CPR User manual

HVLP/PRESSURE REDUCED AIR CAP AND FLUID NOZZLE CHART

MODEL

NO. AI R CAPS FLUID TIP

RANGE

*MAX GUN

INLET PRESS.

FOR HVLP

FAN

CONTROL

SCFM @

MAX GUN

INLET

STANDARD

IN CAT

PACK

AVAI LABLE FLUI D

NOZZLES TIPS

NEEDLES /

marking on needle

Included 33-0208 0.8mm (.022") 40-1308 (308)

33-0210 1.0mm (.040") 40-1310 (310)

33-0212 1.2mm (.046") 40-1312 (312)

Included 33-0213 1.3mm (.052") 40-1313 (313)

33-0214 1.4mm (.055") 40-1314 (314)

33-0215 1.5mm (.059") 40-1315 (315)

Included 33-0217 1.7mm (.070") 40-1317 (317)

33-0219 1.9mm (.075") 40-1319 (319)

33-0222 2.2mm (.086") 40-1322 (322)

Actual fluid nozzle and air cap combinations are determined by application (see application chart page 4)

*Note: Air cap test gages are available to confirm HVLP compliance.

*Gun inlet pressures may vary as required by application

CPR 60-1504 (S)

23-2101

CPR

(Pressure

Reduced)

23-1301

(HVLP)

0.8 - 1.7

0.8 - 2.2

29*

13.5

CPR

PRESSURE FEED SPRAY GUN

PRODUCT INFORMATION

Coating Atomization Technologies 337 South Arthur Avenue, Louisville CO 80027 Phone: 888.820.4498, Fax: 303.438.5708

www.spraycat.com

The CPR gun comes equipped with both a pressure reduced air cap 23-2101 and a HVLP air cap

23-1301 for areas requiring HVLP compliance.

23-2101 - consumes 11 cfm at 29 psi gun inlet.

23-1301 - consumes 13.5 cfm at 29 psi gun inlet.

23-2101 pressure reduced air caps can be used with the 0.8 mm - 1.7 mm fluid orifices listed below.

23-1301 HVLP air caps can be used with the full range of fluid orifices listed below.

DISTRIBUTED BY:

Pro Wood Finishes

14622 Southlawn Lane

Rockville MD 20850

Ph: (301) 424-3033

Operation and Maintenance Instructions for CPR Spray Guns

Operation

1. Connect air supply hose at handle of gun.

2. Connect a pressurized fluid supply to the gun fluid inlet.

3. Fluid flow can be controlled using the fluid control knob, this restricts flow by limiting needle travel. It is best to control

fluid flow by proper selection of fluid orifice size and use the fluid control knob to “fine tune flow rate”.

4. Fan width can be adjusted using the fan control knob. Turning the knob clockwise narrows the fan.

Maintenance

IMPORTANT! Routine cleaning and maintenance is essential to insure proper gun operation.

Several states prohibit spraying solvent into the atmosphere and require the use of covered gun cleaner.

1. If a gun cleaner is being used, connect and clean the gun in the gun cleaner according to the manufactures

instructions.

2. If a gun cleaner is not being used:

Remove air cap and clean separately using clean solvent.

For pressure setups, connect a pressurized solvent supply to the fluid inlet, trigger the gun allowing solvent to flow

thru the gun until clean.

NOTE: Gun head disassembly is not recommended for normal cleaning and maintenance.

Gun head disassembly and reassembly instructions:

Have repair kit # 10-106 available before gun disassembly.

Gun head disassembly

To remove the nozzle carrier (4) and air cap adapter (6):

1. Remove the air cap (1), fluid nozzle tip (2), fluid nozzle body (3), and needle (13).

2. Remove the needle seal cartridge (23).

3. Loosen the locknut (9) and remove fluid inlet (10) using a 5/8” open-end wrench.

4. The nozzle carrier (4) and air cap adapter (6) will now slide forward from the gun body (11).

Gun head reassembly

1. Install a new o-ring (5 and 7) on the air cap adapter (6).

2. Install the thread locknut (9) onto the fluid inlet (10) as far as possible.

3. Install a new fluid inlet seal (8) into the recess area on the nozzle carrier (4) inlet port.

4. Slide the nozzle carrier (4) into air cap adapter (6) and insert into the gun body (11) as far as possible. Be sure the

nozzle carrier (4) extends into the hole at the back of the gun head. Install the needle seal (23) but do not tighten.

5. Rotate the nozzle carrier (4) until the fluid inlet port in the nozzle carrier (4) is aligned with the threaded hole in the

body. While in this position, insert the fluid inlet (10) and tighten firmly.

6. Tighten the needle seal (23) to approx. 12 ft.-lb. torque.

7. Tighten the fluid inlet (10) to approx. 25 ft.-lb. torque.

8. Tighten the locknut (9) to approx. 33 ft.-lb. torque.

23-1301-G

HV LP AIR CAP TEST GAGES

FOR CPR

GUNS

ITEM NO. PART NO. DESC RIP T ION ITEM NO. PART NO. DESC RIP T ION

1See Air Cap Chart Air Cap** 16 60-204 Nee dle Return Spring*

2See Air Cap Chart Fluid Noz z le Tip** 17 60-201 Rear Bus hing

333-1202 Fluid Noz z le Body 18 60-119 Seal*

460-L31H Noz z le Car r ie r 19 60-1520 Air Valve Assembly

598-8026 O-Ring* 20 60-302 Air Valve Poppet

660-34H Air Cap Adapter 21 60-125 O-Ring*

760-131 O-Ring* 22 61-1003 Air Valve Spring*

860-124 Fluid Inlet Seal* 23 60-1400 Nee dle Sea l Ca r tr id ge *

960-128 Locknut 24 60-2101 Tr igger

10 60-126 Fluid Inlet Fitting 25 60-1510 Air Control

11 60-1120-CPR CPR Gun Body HV LP 25A 60-122 Pl ug ( o pt io nal)

12 See Air Cap Chart Fan Contr ol A s s embly ** 26 60-104 Air Inlet Fitting

13 See Air Cap Chart Fluid Needle** 27 60-1033 Trigger Piv ot Set

14 60-202 Fluid Contr ol Knob 28 98-0109 Allen Plug

15 60-205 Spring Seat*

**See air cap selection chart on page 1

*Indicates part included in repair kit # 10-106

CPR-303R2 CPR-PPSR2

CPR

CPR Smart Pack Includes:

98-0104 3/8” Socket

98-0112 Ratchet Wrench

60-8001 Gun Wrench

98-0113 Gun Cleaning Brush

Air Caps and Needles Shown on Page 1

CPR-303R2 Includes:

51-303 1 QT Aluminum Pressure Cup

52-5R2 Pressure Cup Regulator

98-0104 3/8” Socket

98-0112 Ratchet Wrench

60-8001 Gun Wrench

98-0113 Gun Cleaning Brush

Air Caps and Needles Shown on Page 1

CPR-PPSR2 Includes:

91-460 950 mL 3M™ PPS™ Pressure Cup

91-462 Lids and Liners (Available in 25 Pack)

91-475 #18 PPS Adapter

52-5R2 Pressure Cup Regulator

98-0104 3/8” Socket

98-0112 Ratchet Wrench

60-8001 Gun Wrench

98-0113 Gun Cleaning Brush

Air Caps and Needles Shown on Page 1

CPR HVLP/PRESSURE REDUCED SPRAY GUN

MATERIAL TYPE FLUID ORIFICE x

AIR CAP

MAXIMUM

PATTERN WIDTH CFM

Very Thin

less than 16 sec. Zahn #2

inks , dyes,

solvents, stains

Thin

16 to 20 sec. Zahn #2

lacquers, enamels,

primers, sealers

Medium

21 to 30 sec. Zahn #2

automotive base coat

enamels, primers

epoxies, urethanes

automotive clear coat

Heavy

over 30 sec. Zahn #2

heavy body primers

high solid enamels

high solid automotive coatings

adhesives

23-2101 11 CFM

23-1301 13.5 CFM

1.3 mm x 2101 or 1301

1.4 mm x 2101 or 1301

1.5 mm x 2101 or 1301

1.7 mm x 2101 or 1301

23-2101 13"

23-1301 12"

23-2101 11 CFM

23-1301 13.5 CFM

1.7 mm x 2101 or 1301

1.9 mm x 1301

2.2 mm x 1301

23-2101 13"

23-1301 12"

23-2101 11 CFM

23-1301 13.5 CFM

FLUID NOZZLE / AIR CAP SELECTION CHARTS

CPR Series - Pressure Feed Guns

0.8 mm x 2101 or 1301

1.0 mm x 2101 or 1301

23-2101 13"

23-1301 12"

23-2101 11 CFM

23-1301 13.5 CFM

1.2 mm x 2101 or 1301

1.3 mm x 2101 or 1301

23-2101 13"

23-1301 12"

Revised 11/17/15

51-303 Part Number Description

151-313L-2 Lid Assembly

251-333-2 Elbow Fitting

351-334 Lid Gasket

451-329 Splash Guard

551-313-2 Pressure Cup

R2 Includes Part Number Description

651-324 Check Valve Assembly With Tubing

751-141 Safety Pop Off

852-5R2 Full Regulator Assembly

951-505-2 Barb Fitting

10 53-550 1/4" Swivel Fitting

11 52-50 15# Gauge

Coating Atomization Technologies 337 South Arthur Avenue, Louisville CO 80027 Phone: 888.820.4498, Fax: 303.438.5708

www.spraycat.com

Items 6 through

11 included with

51-303-R2

PRESSURE CUP (R2 INCLUDES REGULATOR) PART SHEET

PRODUCT INFORMATION

51-303

51-303-R2

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