Bosch Rexroth CS610 User manual

CS610 Anti-Ice Controller

User Manual

TABLE OF CONTENTS

1 LAYOUT ……..............................................................................................................................................2

2 MAIN MENUS ............................................................................................................................................. 3

3 AUTHORIZATION VERIFICATION ............................................................................................................ 4

4 SYSTEM CONFIGURATION ....................................................................................................................... 4

5 GROUND SPEED CALIBRATION .............................................................................................................. 6

6 HYDRAULIC VALVE CONFIGURATION .................................................................................................... 7

7 MATERIAL CALIBRATION ........................................................................................................................ 8

8 DATA SAVING/LOADING/DISPLAYING ................................................................................................. 10

9 SUB MENUS ............................................................................................................................................. 12

10 ERROR MESSAGES ................................................................................................................................ 13

11 UNLOAD ................................................................................................................................................... 13

12 SPREADING SCREEN ............................................................................................................................. 14

13 PAUSE/RECIRCULATE ........................................................................................................................... 14

14 UPDATE FIRMWARE ............................................................................................................................... 15

15 LOGGING REPORT .................................................................................................................................. 15

Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason

and reserves the right to make changes at any time, without notice or obligation, to any of the information

contained in this piece of literature.

Please check for updates at: www.boschrexroth.ca/compu-spread

1 LAYOUT

CS 610 is anti-icing programmable controller, which can operate in manual, closed or open loop mode, for the

controlled application of liquids used in snow and ice control.

Power Switch

Fuse

Power Cable

Serial Cable

Sensor Cable

Valves Cable

USB Port

Encoder with push

button

Touch Pads

2 MAIN MENUS

When truck is stopped or no ground speed signal comes in, the screen will look like as below if configured for 3

boom mode (standard):

3 AUTHORIZATION VERIFICATION

To set up the CS-610, either a security USB or a password is needed according to the setting of feature LOCK,

this is to prevent unauthorized personnel from making adjustments to the system.

Once press the ‘SETUP’, it goes to the screen to require a security USB key or the input of the password. If it is

password verification, the screen will look like that:

The most right digit stays bright while the rests are dim, pressing keypad of left or right arrow to choose digit and

up/down arrow to change character (This also applies to the settings of other features). After that, press ENTER

to confirm the input. The default password is 000000, user can change this password once in the setup screen.

4 SYSTEM CONFIGURATION

If the password is correct or program key is present, the setup screen will show on:

Press Up/down arrow to navigate to the different feature and the symbol * will mark the active line in front. Press

ENTER to edit/select settings and some may also have a sub menu CHG to do edit (see example of the editing

of REGN below).

Press NPAGE to go to the next screen and PPAGE to the former one.

4.1 Setting the Region Name and Truck ID

REGN: To edit the REGION and TRUCK name

Version number

V.X

Please Enter Code

Code: 0 0 0 0 0 0

TOTAL SETUP MISC XXXXX ENTER

CHG

FINISH

REC:AUTO

BSW:N

Press to switch between region and truck name. Press CHG to start to edit region or truck name,

Then press FINSH button to quit editing.

4.2 Setting the UNIT

UNIT: To choose the system unit, metric or imperial.

4.3 Authorization method

LOCK: A valid programing key or six characters password can be chosen to verify the access to the setup.

4.4 Setting the Time

TIME: Clock time is formatted as: Hour: Minute: Second

4.5 Setting the Date

Date: is formatted as Month: Day: Year

4.6 Use External Boom Switches

N: Use on controller boom buttons Y: Use external boom switches

4.7 Recirculation mode

REC: Choose from the following modes:

AUTO --- Recirculate will automatically come on when unit is paused.

MAN --- Operator must press button on screen to recirculate.

OFF --- No recirculation.

MODE: Standard or Air Gate.

4.8 User Option

USER: This option determines whether truck driver is allowed to change the material or not.

N/A --- operator is not allowed to change material.

MAT --- operator is allowed to change material.

4.9 Alarm Speed

ALM: This is the ground speed at which a waring will be displayed on the screen. The "Alarm Speed" is not

activated when the spread rate is zero or the controller is in the Pause mode.

4.10 Liquid level detection

DI: This option determines whether the truck will have liquid level detection or not

N/A --- Liquid level detection disabled.

L-D --- Liquid level detection enabled.

4.11 Setting Dither Frequency

Two options: 66 and 150 Hz

4.12 Setting Beeping and Language

: Enable/disable beeping as feedback to touch pad press.

EN: Default language is English and can switch to French.

4.13 Default Setting and Season Reset

RS: system parameters can be reset to factory defaults or season totals can be reset to zero.

SUM: reset season totals

PAR: reset parameters to factor defaults

A text page will come out to confirm the action.

5 GROUND SPEED CALIBRATION

There are two ways to do the speed calibration.

If the resolution is known, just manually input the pulses per KM or Mile.

The other way is to set up the predetermined speed as the speed that truck will run more often. Follow the hints

on the screen and allow the system to finish the speed calibration by itself.

After the predetermined speed is set up, it jumps to the following screen and text message “Run CAL SPD &

press START” will flash.

Hold the vehicle speed which is indicated on the vehicle’s speedometer to the CAL SPD before press START.

After 5 seconds, the system will record the pulse resolution automatically. The speed calibration is completed

now.

If known, enter

the

pulses/Km(or

Mile)

To run calibration

procedure press

“Skip”. You must

drive constant at

the cal speed and

press “Start”

Set cal speed if

you will be

running the

speed

calibration

Run CAL SPD & press Start

ABORT START

6 HYDRAULIC VALVE CONFIGURATION

The left side of screen is to set up the valves configuration.

6.1 Mode

There are eight anti-ice modes. Only closed loop modes can be “Auto nulled”.

--- Manual Mode

This mode allows the driver to manually control the application rate. Each setting on the Conveyor Dial is a

percentage of maximum null setting. There are 9 configurable application rate settings. The display will show

“M” beside material name on the operation screen.

--- Ground speed dependent manual

In addition to manual mode operation, this mode will utilize ground speed to determine whether to output or not.

With no ground speed, there is no output.

--- 1 boom open loop

This mode utilizes the ground speed sensor only to regulate the amount of material that will be dispensed off the

vehicle. There are 9 configurable application rate settings available. The display will show “O” on the screen.

This is just for a single output.

--- 1 boom closed loop

This mode utilizes both the flow meter and ground speed sensors to regulate the amount of material that will be

dispensed off the vehicle. There are 9 configurable application rate settings available. The display will show “C”

on the screen. This is just for a single output.

--- 3 boom Manual Mode

This mode allows the driver to manually control the application rate. Each setting on the Conveyor Dial is a

percentage of maximum null setting. There are 9 configurable application rate settings. The display will show

“M” beside material name on the operation screen. This mode will allow the operator selection of any

combination of three outputs.

--- 3 boom ground speed dependent manual

This mode will utilize ground speed to determine whether to output or not. With no ground speed, there is no

output. This mode will allow the operator selection of any combination of three outputs.

--- 3 boom open loop

RECIR: 90%

This mode utilizes the ground speed sensor only to regulate the amount of material that will be dispensed off the

vehicle. There are 9 configurable application rate settings available. The display will show “O” on the screen.

This is just for a single output. This mode will allow the operator selection of any combination of three outputs.

--- 3 boom closed loop

This mode utilizes both the flow meter and ground speed sensors to regulate the amount of material that will be

dispensed off the vehicle. There are 9 configurable application rate settings available. The display will show “C”

on the screen. This is just for a single output. This mode will allow the operator selection of any combination of

three outputs.

6.2 Null

1. Press ENTER to null manually and it starts with minimal value immediately

2. Use up and down arrows to adjust speed so that the motor just begins to turn

3. Press to end “Min” value editing and switch to the maximum value

4. Do the same for “Max” except adjust the motor to a safe maximum speed or until the RRM readout stops to

increase.

6.3 Autonulling

The nulling of the solenoids for minimum and maximum values can also be accomplished automatically.

Press the ENTER to start and the text “Autonulling” will flash on the screen during procedure.

Autonull will ends after recording the nulling values.

7 MATERIAL CONFIGURATION

There are four materials for liquid. Within the valves configuration page, the right side is for the corresponding

material configuration.

Using or move from DEICE configuration to material configuration.

RECIR: 90%

7.1 Material Name

Press ENTER to choose different liquid material.

Use up/down arrow to view each material’s settings and press FINSH to select the material.

If CHG is pressed, system will start to edit the material name which is consist of 4 characters.

After finish editing the material name then press DONE.

7.2 BLAST RATE

BLAST: This is not applicable to the CS610.

7.3 APPLICATION RATES

RATE: There are 9 settings of the application rate for each material when the conveyor works in open or close

loop.

Press ENTER and then up/down arrow to browse the rate setting values, and press CHG to edit the current

rate value.

7.4 PLS/LT or PLS/GAL

Enter the pluses per liter or gallon if known.

Note: This number will automatically be generated as a result of the weight calibration process (Autocal) or input

manually.

7.5 RECIRCULATE

Enter percentage of output when recirculation is running.

7.6 AUTOCAL

Here is the place to do the material calibration.

1. Place an adequate catch container under the spreader discharge chute.

2. Make sure that sufficient material in the hopper and the system is safe to run.

3. Set gate position.

4. Press ENTER to proceed.

5. Turn CONV knob to run.

6. Press FINSH when desired amount is reached.

CHG

FINISH

RECIR: 90%

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