Bosch Rexroth CS660 Use and care manual

CS660/CS661 Spreader

Controller

Calibration Manual

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Table of Contents

Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason and reserves the

right to make changes at any time, without notice or obligation, to any of the information contained in this piece of

literature. The information shown in this manual features the latest version of software as of publication; therefore, some

features shown will not exist on older versions of software in use by some customers.

Please check for updates at: www.boschrexroth.ca/cs

Setup Screen Layout

Set up for Basic Operation

2.1

System Configuration

2.2

Inputs and Outputs Configuration

2.3

Ground Speed Calibration

2.4

Valve & Sensors Set up

2.5

Material Setup and Calibration

2.5.1

Solid Material Setup

2.5.2

Solid Material Calibration –Manual or Readback Gate

2.5.3

Solid Material Calibration –Auto Gate

2.5.4

Prewet and Anti-icing Material Setup

2.5.5

Prewet and Anti-icing Material Calibration

2.6

Material Catch Test

Set up for additional feature functions

3.1

Conveyor Forward and Reverse

3.2

Spinner Forward and Reverse

3.3

Spinner & Conveyor Forward and Reverse

3.4

3Boom Anti-ice (DLA)

3.5

Dual Spinner

3.6

Air Gate

3.7

Gate Readback and Automatic Gate

3.8

Lane Control

3.9

(4 knob) Spreader+1Boom Anti-ice

3.10

(4 knob) Spreader+3Boom Anti-ice

3.11

(4 knob) Spreader+Cross Conveyor

3.12

(4 knob) Spreader+3Boom Anti-ice + Cross Conveyor

Set up Profiles

Set up Joystick Operation

Set up Error Messages

Load, Retrieval Parameter and Clear historic error messages

Appendix –CS-660 System layout, Cable Drawings

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1Setup Screen Layout

Three steps to set up the system:

System –Truck Info, operation options, operator access level, temp sensor, error severity

Sensors & Valves –Configure all sensors, and valve settings

Materials –Set up, and calibrate all solid and liquid materials

Joystick –If joystick function is enabled set up and calibrate all modes and axis

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2Set up for Basic Operation

To enter Programming mode from the operator screen, press the program mode icon with the

USB Program key inserted.

2.1 System Configuration

1. Set the units to imperial (LBS/Mile) or metric (Kg/Km).

2. Set the TRUCK ID.

3. Set the REGION NAME.

4. Set the DRIVER ID (optional), 4 driver IDs allowed.

Note: Configuring driver ID to ‘USER” enables operators to enter user defined driver ID on operator screen.

5. Set the type of Temperature Sensor (optional).

6. Set the Options –see Option Checkboxes in this manual

7. Set the items that the user has access to (optional).

8. Set Blast Timer, 0-timer disabled (optional). This should be set less than Err01 delay.

9. Set Percentage of Temp. compensation when there is a 3 degree change (optional).

10. Set the vehicle speed alarm (optional).

11. Select auxiliary options (check marks)

Press here to enter program

mode. If Icon is not colored,

the PGM key is not inserted

or it is the wrong key.

Main Page

Secondary Page

Joystick Page

Speed Calibration

Conveyor Valve

Spinner Valve

Gate Valve

Prewet Valve

Anti-Ice Valve

Solid Material Calibration

Prewet Material Calibration

Anti-Ice Material Calibration

Swipe up/dn to see more

checkboxes

Swipe up/dn to see

more checkboxes

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Choose

function

Valve coil

PWM

dither

Save

settings

Blast by distance –Operator can enter a distance for blasting (Future option)

Momentary blast –Operator must hold blast button down

Boot to pause –Automatically pause the system on boot

Prewet/liquid interlock - Prewet and Anti-icing operation interlock with an asymmetrical valve

IOT tracking –Enable AVL interface (default is GPS)

4 Knob Console –Enable external 4 knob console

Eq Rates –Define only start and end rate as well as increment

CRS blast on –Turn on cross conveyor blast

Save last knob –Remember the knob positions when powering off then on again

Voice disabled –Turn off voice feedback

Volume adjust –Allow operator to adjust volume

Summer Mode –Enable summer mode

Default Joy Screen –Always show joystick screen

Enable Profiles –Enable the use of profiles

Allow sim deice –Allow prewet to operate separately from conveyor to provide anti icing

Under app solid off –Turn off solid under application warnings

Under app prewet off –Turn off prewet under application warnings

Under app deice off –Turn off deice under application warnings

12. Press the secondary options icon to access additional setup parameters. All additional IOs can be

set up by using the drop down menus in the I/O mapping section. The drop down fields on the left let

you pick an input or output (digital or analog), and the drop down directly to the right is the function of

that particular I/O port. For example, you can select “Analog In 2” on the left, and on the right you can

select “Temperature” to assign that controller input to be connected to a temperature sensor. Refer to

the Special Features with IO mapping section.

Note: the RC controller wiring must match what is chosen here.

GPS

Cable

Operator

screen

IoT

Cable

Operator

screen

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WiFi/Keyboard/Network/Screen calibration/Date&Time

Set WIFI/Network/Screen Calibration/Date&Time (if required).

Note: “Save settings” only applies to these items (WiFi, Screen Calibration, Time).

13. Click on WiFi network icon to set up WIFI connection

The WiFi setup is almost identical to standard Windows.

-Uncheck ‘Notify me …’ to stop this window from popping up every time the system starts up.

-Click ‘Connect’ and enter Network key

Click on LAN & IP address icon to configure LAN and assign an IP address

LAN & IP

Address

WiFi

Network

keyboard

show/hide

NOT USED WiFi Setup NOT USED

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Note: Only one preferred network can be stored at a time, or this will cause a conflict!

If a preferred network already exists, please ensure you have firmware version 6 or higher installed and

do the following:

Close the Wifi setup dialogs shown on the right so you are back to the setup screen.

Press and hold the WiFi network icon for 5 seconds to clear any preferred networks.

Now you can perform the WiFi setup.

Note: Any changes to WiFi/ Network settings/ Time/Screen recalibration need to be saved by clicking the

save icon on the bottom of the screen.

2.2Input and Output Configuration

To configure appropriate inputs or outputs press the additional options icon to set up I/O Mapping.

Note: the RC controller wiring must match what is chosen here.

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Configurable IO Options

Digital Inputs (DigIn1-8,CANIO DigIn1-8)

Material Detect

Material Change (13 or 24)

Boom Left

Boom Center

Boom Right

Dual Spinner (double rate)

Spinner Reverse

Conveyor Reverse

Spreader Off (spn+conv+prewet)

DLA Off

CRS (cross conveyor on/off)

Re-circulation

Flush

Body Up

Plow Down

Wing Down

Gate In

Low Oil

Pause

Blast

Liquid Lvl

L-R

Dump Limit

Air Gate

PTO Enable

Vehicle Reverse

Re-Activate 1

Re-Activate 2

…

Digital Inputs (Aux DigIn1-8)

L1 –4 (Light Outputs, 2.2A)

L5 –8 (Light Outputs, 3.5A)

Digital Out

GS12 –When there is ground speed

Pause –When spreading paused

ConveyorRvs –When Reverse Button being pushed

Boom Left

Boom Center

Boom Right

Analog In

Temperature

Pressure

Low Oil

Op 1 (Future feature)

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Pulses/rev

in Auto

mode

Control mode

An extra

“push” to

overcome the

friction of a

heavy load on

the conveyor

when starting

from 0 speed

2.3Ground Speed Calibration

1. Select speed icon to enter into the ground speed calibration screen.

2. Choose which calibration option best suits your situation. Automatic or manual.

Note: Highly recommended to use the typical vehicle speed during spreading. And a more accurate real

time GPS speed is preferred for more precise speed calibration.

2.4 Valve & Sensor Setup

1. Tap the icon for the function you with to null.

2. Select the control mode:

Spinner –Manual (default), Half Lane, One Lane

Conveyor/Auger –Auto (default), Open LP, Man-Spd, Manual

Prewet –Off, Fixed, V-Flow (default), Manual, Manual-SPD, Return Oil, Open Loop

Anti-Icing (Anti-icing) –Off (default), 1 Boom, 3 Boom, Manual %

3. Set correct conveyor sensor pulses/rev if Auto is selected.

4. Ensure the hopper is empty, and the truck is safe to operate.

5. Start the engine to achieve adequate oil flow.

Note: If the Auto mode is selected it is strongly recommended to run Auto Null.

Follow instructions for speed calibration

Enter number manually

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Adjust

min/max

output

Auto Nulling

1. Press “Start” to begin. This procedure will automatically ramp up the conveyor motor speed and then

ramp down to capture the both “Min” and “Max” speed values and storing them as a saved calibration.

Note: This feature can only be used with motors with speed sensor. It takes about 30~60s to complete.

2. Calibrated values will be shown in the Min output & Max output text boxes

3. Please check the “Min” null value to verify it is minimum. (< 5RPM). Do this by pressing on the Min

output value (conveyor will start to turn). Press again to stop.

Manual Nulling

1. Press “Min” value field to pop up the UP/DN arrows and enter into edit mode.

2. Use up and down arrows to adjust speed so that the motor just begins to turn

3. Press the “Min” value field again to end the edit mode and accept the value

4. Do the same for “Max” to adjust the motor to a safe max speed or until the RRM readout stops to

increase.

5. Forward Gain and Blast settings can also be adjusted

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