Bosch Rexroth CS 440RC User guide

440RC

Solid De-icer Controller Detailed Configuration and Set-up Manual

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Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4

Table of Contents

Overview

OverviewOverview

Overview

1.1 CS-440RC Front Layout 6

1.2 A Typi al Solid De-i er (Salt/Sand) System 6

1.3 A Typi al Pre-wetting System 7

Configuring and Setting Up the CS

Configuring and Setting Up the CSConfiguring and Setting Up the CS

Configuring and Setting Up the CS-

-440RC

440RC440RC

440RC

2.1 How to Configure the CS-440RC 9

System Configuration

System ConfigurationSystem Configuration

System Configuration

3.1 Resetting the Parameters to Default Settings 12

3.2 Setting the Lo ation ID 12

3.3 Setting the Tru k ID 12

3.4 Setting the Units of Measurement 13

3.5 Setting the Mode of Control 13

3.6 Setting the Date and Time 14

3.7 Enabling GPS Mode 14

Ground Speed Configuration

Ground Speed ConfigurationGround Speed Configuration

Ground Speed Configuration

1515

4.1 Overview 15

4.1.1 Driving the Vehi le Over a Measured Distan e 16

4.1.2 Auto Calibration Using a Hand Held GPS Unit 17

4.1.3 Auto Calibration Using the GPS Provider’s Ground Speed Signal 17

4.1.4 Auto Calibration Using the Vehi le’s Speedometer 17

4.1.5 Auto Calibration Pro edure 17

4.1.6 Verifi ation of Ground Speed 17

4.1.7 Simulated Ground Speed 19

Conveyor Hydrauli Valve Configuration

Conveyor Hydrauli Valve ConfigurationConveyor Hydrauli Valve Configuration

Conveyor Hydrauli Valve Configuration

2020

5.1 Nulling of the Valve Solenoid 20

5.1.1 Minimum Nulling 20

5.1.2 Maximum Nulling 21

5.1.3 Auto Nulling 21

5.1.4 Forward Gain 22

Conveyor Speed Sensor Configuration

Conveyor Speed Sensor ConfigurationConveyor Speed Sensor Configuration

Conveyor Speed Sensor Configuration

2323

6.1 Setting the Pulses per Revolution 23

Gate Setting Configuration

Gate Setting ConfigurationGate Setting Configuration

Gate Setting Configuration

2424

7.1 Sele ting the Gate Mode of Operation 24

7.2 Calibrating the Gate “Read Ba k” Sensor 24

7.3 Closed Loop Gate 25

Material Configuration

Material ConfigurationMaterial Configuration

Material Configuration

2626

8.1 Naming the Material 26

8.2 Programming the Material Spread Rates 26

8.3 Calibration Pro edure 26

8.3.1 Gate Setting for Calibration 26

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8.3.2 Automati Calibration 27

8.4 Verifying Calibration with Simulated Ground Speed 28

Spinner Hydrauli Valve Configuration

Spinner Hydrauli Valve ConfigurationSpinner Hydrauli Valve Configuration

Spinner Hydrauli Valve Configuration

2929

9.1 Sele ting the Spinner “Mode of Operation” 29

9.2 Sele ting the Spinner “Stop” Mode 29

9.3 Adjusting the Spinner Speed 30

9.4 Nulling the Spinner Solenoid 30

9.4.1 Minimum Nulling 30

9.4.2 Maximum Nulling 31

9.4.3 Auto Nulling 31

9.5 Positive Pla ement System 31

9.5.1 Setting the Spinner Speed Sensor “Pulses per Revolution” 31

9.5.2 Setting the Spinner Maximum RPM 31

9.5.3 Setting the Spinner’s PPS Fa tor 32

9.6 Spinner Calibration in the “gm/mm2” Mode 32

1010

Pre

PrePre

Pre-

-wetting System

wetting Systemwetting System

wetting System

10.1 Sele ting the Pre-wetting System’s “Mode of Operation” 33

10.2 Sele ting the “Solid Redu tion” Rate When Liquid is Applied 33

10.3 Naming the Material 34

10.4 Programming the Material Spread Rates 34

10.5 Nulling of the Pre-wet Valve Solenoid 34

10.5.1 Minimum Nulling 34

10.5.2 Maximum Nulling 35

10.5.3 Auto Nulling 35

10.6 Automati Calibration 36

1111

Anti

AntiAnti

Anti-

-i ing Mode

i ing Modei ing Mode

i ing Mode

11.1 Simulated Anti-i ing Mode 38

11.1.1 Sele ting the Simulated Anti-i ing Mode 38

11.1.2 Setting the System for Simulated Anti-i ing 38

11.1.3 Change LIQUID1 to Read PREWET 38

11.1.4 Entering the Pre-wetting Liquid Rates 38

11.1.5 Change LIQUID3 to Read ANTI-I 39

11.1.6 Entering the ANTI-ICING Liquid Rates 39

11.2 Multiple Boom Anti-i ing 39

11.2.1 Sele ting the Multi Boom Anti-i ing Mode 39

11.2.2 Setting the System for Multiple Boom Anti-i ing 40

11.2.3 Change LIQUID3 to Read ANTI-I 40

11.2.4 Entering the Anti-i ing Liquid Rates 40

1212

Blast Mode Configuration

Blast Mode ConfigurationBlast Mode Configuration

Blast Mode Configuration

4141

12.1 Setting the Solid De-i er Blast “Mode of Operation” 41

12.2 Setting the “Fixed Ration Pre-wetting” Blast “Mode of Operation” 41

12.3 Setting the Blast “Auto Off” Time 41

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12.4 Setting the “Maximum” Blast Rate 42

12.5 Blast Rate Setting the “Closed Loop” 42

1313

Operator Option Configuration

Operator Option ConfigurationOperator Option Configuration

Operator Option Configuration

4343

13.1 Presetting the Gate Opening 43

13.2 Presetting the Material Sele tion 43

13.3 Presetting the Pre-wet Sele tion 44

13.4 Setting the Operator Options 44

13.5 Resetting the Season Total 44

1414

High Speed Alarm Set

High Speed Alarm SetHigh Speed Alarm Set

High Speed Alarm Set-

-up

upup

4545

14.1 Setting the High Speed Alarm 45

1515

Temperature Sensor Configuration

Temperature Sensor ConfigurationTemperature Sensor Configuration

Temperature Sensor Configuration

4646

15.1 Sele ting the Temperature Sensor Manufa turer 46

15.2 Temperature Compensation 46

1616

Error Message Configuration

Error Message ConfigurationError Message Configuration

Error Message Configuration

4747

16.1 Operational Errors 47

16.2 Inputs and Outputs Errors 47

16.3 Error Time Delay 48

16.4 Error A tion 48

1717

Frequently Asked Questions (FAQs)

Frequently Asked Questions (FAQs)Frequently Asked Questions (FAQs)

Frequently Asked Questions (FAQs)

5050

17.1 CS-440RC 50

17.2 Hydrauli 56

Bos h Rexroth Canada Corp. reserves the right to revise this information at any time and for

any reason and reserves the right to make hanges at any time, without noti e or obligation, to

any of the information ontained in this pie e of literature.

Please he k for updates at: www.bos hrexroth. a/ ompu-spread

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1 Overview

The logged data an be downloaded via Palm Pilot te hnology to the omputer-

based software.

Configuration data an be transferred via the Palm Pilot te hnology both to the

omputer as well as from the omputer ba k to the CS-440RC.

The system an be onfigured dire tly into the CS-440RC in the vehi le or a

standard onfiguration an be generated in the omputer software and transferred

to the CS-440RC. This te hnique saves time, as mu h of the onfiguration data is

the same for all vehi les and in this manner onfiguring only needs to be done on e.

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1.1 CS-440RC Front Layout

1.2 A Typical Solid De-icer (Salt/Sand) Sy tem

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Liquid

To spray bar

HYDRAULIC PUMP

SOLENOID

OPERATED

VALVES

CS-440 MICROPROCESSOR

Ground Speed Sensor

Flow meter

Liquid pump,

driven by a

hydraulic

motor

Hydraulic

Reservoir

Liquid

To spray bar

HYDRAULIC PUMP

SOLENOID

OPERATED

VALVES

CS-440 MICROPROCESSOR

Ground Speed Sensor

Flow meter

Liquid pump,

driven by a

hydraulic

motor

Hydraulic

Reservoir

Liquid

To spray bar

HYDRAULIC PUMP

SOLENOID

OPERATED

VALVES

CS-440 MICROPROCESSOR

Ground Speed Sensor

Flow meter

Liquid pump,

driven by a

hydraulic

motor

HYDRAULIC PUMPHYDRAULIC PUMP

SOLENOID

OPERATED

VALVES

SOLENOID

OPERATED

VALVES

CS-440 MICROPROCESSOR

Ground Speed SensorGround Speed Sensor

Flow meterFlow meter

Liquid pump,

driven by a

hydraulic

motor

Hydraulic

Reservoir

Hydraulic

Reservoir

A typi al system onsists of a losed loop solid de-i er system. Components making

up a system onsist of the following:

•CS-440RC Mi ropro essor

•Ele tri ally operated onveyor hydrauli valve

•Ele tri ally operated spinner hydrauli valve

•Conveyor speed sensor

•Ground speed sensor

•Conveyor Motor

•Spinner Motor

There are other omponents su h as ables and hydrauli hoses to onsider. These

are overed in the Installation Manual and are not overed in the Configuration and

Setting up Manual.

1.3 A Typical Pre-wetting Sy tem

Pre-

wetting

The Pre-wetting system:

•CS-440RC Mi ropro essor

•Ele tri ally operated liquid pump hydrauli valve

•Flow meter

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There are other omponents su h as ables, hoses, spray bars and tanks to

onsider. These are overed in the Installation Manual and are not overed in the

Configuration and Setting up Manual.

This manual has been broken down in se tions overing ea h of the omponents as

well there are se tions dealing with alibration et . See the “Table of Contents”

(pages 2-4) for the omplete list of topi s.

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2 Configuring and Setting up t e CS-440RC

2.1 How to Configure the CS-440RC

The manual is broken down into the various omponents that make up a system,

when troubleshooting a se tion of the system go dire tly to the page overing that

parti ular se tion. (See Table of Contents.)

The following instru tions apply to all of the se tions making up a system, be oming

familiar with these steps will allow you to Configure and Set-up any individual

se tion.

To set up the CS-440RC a programming key is needed, this is to prevent

unauthorized personnel from making adjustments. Make sure only authorized staff

has a ess to the key.

Insert the key and turn same ¼ turn and the s reen to the left will appear.

Using the navigation button move the ursor to the area to be onfigured and press

the Enter button.

Pla e the ursor in front of “SYSTEM” and press the Enter button. The s reen to the

left will appear.

Ea h of these se tions an be onfigured from this s reen, refer to the Table of

Contents for the proper page number and instru tion for ea h se tion.

To return to the first s reen, press the Es ape button.

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Using the navigation button move the ursor in front of “SENSOR AND VALVES” and

press the Enter button. The s reen to the left will appear.

Ea h of these se tions an be onfigured from this s reen, refer to the Table of

Contents for the proper page number and instru tion for ea h se tion.

To return to the first s reen, press the Es ape button.

Using the navigation button move the ursor in front of “MATERIAL SETUP” and

press the Enter button. The s reen to the left will appear.

Ea h of these se tions an be onfigured from this s reen, refer to the Table of

Contents for the proper page number and instru tion for ea h se tion.

To return to the first s reen, press the Es ape button.

Table of contents

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