Bosch Rexroth VT-VPCD Series User manual

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

Operating instructions

RE 30028-B/09.13

Replaces: 10.12

English

VT-VPCD

Digital closed-loop control electronics for axial piston pumps

A4VS... with HS4 control and A2V... with EO4 control

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

The data speciﬁed only serve to describe the

product. No statements concerning a certain

condition or suitability for a certain application

can be derived from our information. The

information given does not release the user

from the obligation

of own judgment and veriﬁcation. It must be

remembered that our products are subject to a

natural process of wear and aging.

speciﬁcations and other information set forth in

it, are the exclusive property of Bosch Rexroth.

It may not be reproduced or given to third

parties without its consent.

An example conﬁguration is shown on the title

page. The delivered product may, therefore,

diﬀer from the product which is pictured.

The original operating instructions were

created in the German language.

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

RE 30028-B/09.13, VT-VPCD, Bosch Rexroth AG

3/60Inhalt

Inhalt

1 About this documentation 5

1.1 Validity of the documentation 5

1.2 Required and supplementary documentation 5

1.3 Representation of information 6

1.3.1 Safety notes 6

1.3.2 Symbols 7

1.3.3 Terms used 7

1.3.4 Abbreviations 7

2 Safety instructions 8

2.1 About this chapter 8

2.2 Intended use 8

2.3 Improper use 8

2.4 Personnel qualiﬁcations 8

2.5 General safety instructions 9

2.6 Product-speciﬁc safety instructions 10

3 General notes on damage to material and the product 12

4 Scope of delivery 13

5 About this product 14

5.1 Performance description 14

5.2 Product description 14

5.2.1 Circuit variants 15

5.2.2 Block circuit diagrams 20

5.2.3 Display and operating elements and test sockets 23

5.2.4 Pinout of the edge connector 25

5.3 Identiﬁcation of the product 28

6 Transport and storage 28

6.1 Storing the VT-VPCD 28

7 Installation 29

7.1 Unpacking 29

7.2 Required tools 29

7.3 Installation conditions 30

7.4 Recommended accessories 30

7.5 Installing the VT-VPCD 30

7.5.1 Installing the local bus 32

7.5.2 Connecting solenoids and sensorics 32

8 Commissioning 37

8.1 Initial commissioning 37

8.1.1 Establishing operational readiness 37

8.1.2 Installing software BODAC 37

9 Operation 39

9.1 Indicator/operating elements and ports of the control electronics 39

9.1.1 Menu tree for setup and parameters 39

9.2 Operating the control electronics VT-VPCD 46

9.3 Performing diagnostics 50

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

4/60

Bosch Rexroth AG, VT-VPCD, RE 30028-B/09.13

9.3.1 Diagnostic options on control electronics VT-VPCD 50

9.3.2 Diagnostics options using BODAC with WinView 50

10 Maintenance and repair 51

10.1 Cleaning and care 51

10.2 Maintenance 51

10.3 Repair 51

11 Removal and replacement 52

11.1 Preparing the removal 52

11.2 Removal 52

11.3 Preparing components for storage/further use 52

12 Disposal 52

12.1 Environmental protection 52

13 Extension and conversion 52

14 Troubleshooting 53

14.1 How to proceed for troubleshooting 53

14.2 Error messages 53

14.3 Changing the fuse 54

15 Technical data 55

16 Annex 56

16.1 Address directory 56

16.1.1 Contact for repairs 56

16.1.2 Contact for support 56

17 Alphabetical index 57

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

About this documentation 5/60

RE 30028-B/09.13, VT-VPCD, Bosch Rexroth AG

1 About this documentation

1.1 Validity of the documentation

This documentation is valid for the following products:

tVT-VPCD-1-1X/V0/1-0-1, material number R901044346

tVT-VPCD-1-1X/V0/1-C-1, material number R901102344

tVT-VPCD-1-1X/V0/1-D-1, material number R901102347

tVT-VPCD-1-1X/V0/1-P-1, material number R901089559

tVT-VPCD-1-1X/V100/1-0-1, material number R901078493

This documentation is intended for ﬁtters, operators, service technicians and plant

operators.

This documentation contains important information on the safe and appropriate

installation, transport, commissioning, maintenance, operation, removal and simple

troubleshooting of the product.

▶ Read this documentation thoroughly, especially Chapter 2 “Safety instructions“

and Chapter 3 “General notes on damage to property and damage to the

product“ before working with the digital control electronics VT-VPCD.

1.2 Required and supplementary documentation

▶ Only commission the product when you have the documents identiﬁed with the

book symbol at hand and have understood and observed them. You can ﬁnd

operating instructions and data sheets on our website www.boschrexroth.com/

mediadirectory.

Table 1: Required and supplementary documentation

Title Document number Document type

Order conﬁrmation

VT-VPCD – digital control electronics for

A4VS… axial piston units with HS4 control

and A2V… with EO control

RE 30028 Data sheet

VT-VPCD – digital closed-loop control

electronics for axial piston pumps A4VS...

with HS4 control and A2V... with EO4

control

RE 30028-01-Z Commissioning

instructions for Proﬁbus

VT-VPCD - digital closed-loop control

electronics for axial piston pumps A4VS...

with HS4 control and A2V... with EO4

control

RE 30028-02-Z Commissioning

instructions for

CANopen interface

VT-VPCD – digital closed-loop control

electronics for axial piston pumps A4VS...

with HS4 control and A2V... with EO4

control

RE 30028-03-Z Commissioning

instructions for

DeviceNet interface

Online help BODAC RE 30028-01-B Online help

Declaration on environmental compabitility

in the ﬁelds of EMC, climate and

mechanical stress

RE 30028-U Declaration on

environmental

compatibility

Pressure transducer for hydraulic

applications, HM 20

RE 30272 Data sheet

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

6/60 About this documentation

Bosch Rexroth AG, VT-VPCD, RE 30028-B/09.13

1.3 Representation of information

In order to allow you to work directly and safely with your product, standardized

safety notes, symbols, terms and abbreviations are used. For a better understanding,

these are explained in the following sections.

1.3.1 Safety notes

This documentation contains safety notes in Chapter 2.6 “Product-speciﬁc safety

instructions“ and Chapter 3 “General notes on damage to material and the product“

as well as before a sequence of activities or instructions for action, which involve the

risk of personal injury or damage to equipment. The measures described for averting

the hazard must be observed.

Safety notes are structured as follows:

SIGNAL WORD

Type and source of hazard!

Consequences in the case of non-observance

▶ Measures to avert the hazard

▶ <List>

tWarning symbol: draws attention to a hazard

tSignal word: identiﬁes the degree of hazard

tType and source of hazard: identiﬁes the type or source of the hazard

tConsequences: describes the consequences in the case of non-observance

tPrecautions: states, how the hazard can be avoided

Table 2: Hazard classes according to ANSI Z535.6-2006

Warning sign, signal word Meaning

DANGER Indicates a hazardous situation which, if not avoided, will

certainly result in death or serious injury.

WARNING Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE Damage to property: The product or the environment can be

damaged.

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

About this documentation 7/60

RE 30028-B/09.13, VT-VPCD, Bosch Rexroth AG

1.3.2 Symbols

The following symbols refer to notes, which are not relevant to safety, but increase

the legibility of the documentation.

Table 3: Meaning of symbols

Symbol Meaning

If this information is disregarded, the product cannot be used or operated

in an optimum manner.

▶ Individual, independent step of action

Numbered instructions for action:

The numbers indicate that the activities are to be carried out consecutively.

1.3.3 Terms used

The following terms are used in this documentation:

Table 4: Terms

Term Meaning

LVDT Linear Variable Diﬀerential Transformer (position transducer)

UBOperating voltage

BODAC Bosch Rexroth Operator Interface for Digital Axis Controllers

1.3.4 Abbreviations

The following abbreviations are used in this documentation:

Table 5: Abbreviations

Abbreviation Meaning

AI Analog Input

AO Analog Output

DI Digital Input

DO Digital Output

LSB Least Signiﬁcant Bit

MSB Most Signiﬁcant Bit

n.c. not connected

SWA Swivel Angle

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

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8/60 Safety instructions

Bosch Rexroth AG, VT-VPCD, RE 30028-B/09.13

2 Safety instructions

2.1 About this chapter

The product has been manufactured according to the generally accepted rules of

current technology. There is, however, still a risk of personal injury or damage to

equipment if you do not observe this Chapter and the safety instructions contained

in this documentation.

▶ Read these instructions completely and thoroughly before working with the

product.

▶ Keep this documentation in a location where it is accessible to all users at all

times.

▶ Always pass the product together with the required documentation to third

parties.

2.2

Intended use

The product is an electrical component.

You may use the product as follows:

tfor realizing all the required electrical functions for the HS4 or EO4 control

with electrohydraulic swivel angle and pressure control as well as for the power

limitation of variable displacement axial piston pumps.

The product is intended exclusively for professional use and not for private usage.

Operation according to the intended use also implies that you have read and

understood this documentation completely, especially Chapter 2 “Safety

instructions“.

2.3

Improper use

Any use other than described in the section “Intended use” is considered as improper

and is therefore not permitted

For damage resulting from improper use, Bosch Rexroth AG will not bear liability.

The risks arising from improper use lie exclusively with the user.

The following, foreseeable misuse is also not in accordance with the intended use:

tUse of the control electronics for activating components or devices other than the

above-mentioned pump controls;

tif you operate the control electronics beyond the given performance limits and

operating conditions, especially the prescribed ambient conditions.

2.4

Personnel qualiﬁcations

The activities described in this documentation require basic knowledge of electrics

and hydraulics as well as knowledge of the associated technical terms. To ensure

safe usage, these activities may therefore only be carried out by qualiﬁed personnel

or under the direction and supervision of qualiﬁed personnel.

Qualiﬁed personnel are those who, due to their professional training, knowledge and

experience as well as their knowledge of relevant regulations, can assess work assigned

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

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Safety instructions 9/60

RE 30028-B/09.13, VT-VPCD, Bosch Rexroth AG

to them, recognize potential hazards and institute appropriate safety measures

. Qualiﬁed

personnel must observe relevant specialist rules and have the required expertise.

With regard to hydraulic products, specialist knowledge means, for example:

tAbility to read and completely understand hydraulic circuit diagrams,

tcomplete understanding in particular of interrelationships with regard to safety

equipment and

tknowledge of the function and structure of hydraulic components.

Bosch Rexroth oﬀers qualifying training courses in speciﬁc ﬁelds. You can ﬁnd an

overview of training contents on the Internet at:

http://www.boschrexroth.de/didactic

2.5 General safety instructions

tObserve valid regulations for accident prevention and environmental protection.

tObserve the safety regulations and rules of the country where the product is used/

operated.

tUse Rexroth products only in technically perfect condition.

tObserve all notes given on the product.

tPersons who install, commission, operate, demount or maintain Rexroth products

must not consume any alcohol, drugs or pharmaceuticals that may aﬀect their

ability to respond.

tOnly use accessory and spare parts approved by the manufacturer in order to rule

out personnel hazards arising from unsuitable spare parts.

tAdhere to the technical data and ambient conditions provided in the product

documentation.

tIf unsuitable products are installed or used in safety-relevant applications,

unintended operational states can occur in these applications, which can cause

personal injury and damage to property. Therefore, use the product only in

safety-relevant applications such as in explosion protection areas or in safety-

related parts of a control (functional safety), if this use is expressly speciﬁed and

permitted in the documentation.

tYou may commission the product only when it has been established that the ﬁnal

product (for example, a machine or system), in which the Rexroth products are

installed, complies with national regulations, safety regulations and standards

relevant for the application.

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk/web/index

10/60 Safety instructions

Bosch Rexroth AG, VT-VPCD, RE 30028-B/09.13

2.6 Product-speciﬁc safety instructions

WARNING

Hazardous movement!

Risk of injury due to incorrect activation of the pump control by the control

electronics and resulting unforeseeable machine movements.

▶ Only operate the control electronics in conjunction with the pump control

speciﬁed in the type code.

▶ If persons have to enter the hazard zone while the control is active, provide

superordinate monitoring functions or measures for personal safety at system

level. The plant manufacturer/user must rate and dimension these measures on

the basis of a risk and failure analysis according to the speciﬁc situation on site.

The safety regulations valid for the system must be taken into account for this.

The control electronics emits interference to other electronics within the permitted

limit values. This can cause malfunction in the control process.

▶ Only use electronics below the EMC limit values or provide appropriate

shielding.

The control electronics VT-VPCD responds to electromagnetic interference from

non-shielded, improperly installed or wrongly connected cables. If the limit values

given in the data sheet are exceeded, malfunction or uncontrolled movements are

possible.

▶ Adhere to the limit values speciﬁed in the data sheet, use only electronics below

the EMC limit values or provide proper shielding.

Electrostatic processes, an inadequate grounding concept or missing equipotential

bonding can lead to damage to the electronics and hence cause malfunction or

uncontrolled movements of the machine.

▶ Ensure proper grounding and provide equipotential bonding.

Using the product outside the given IP protection class can result in short-circuit

and malfunction and can therefore cause uncontrolled machine movements.

▶ Only use the product within the IP protection class and under ambient

conditions as given in the data sheet.

The control electronics VT-VPCD itself does not include safety functions for

personal safety and is therefore no safety-relevant component. The control

electronics merely serves to generate electrical functions of the pump controls.

▶ Provide safety functions for personal safety separately.

▶ Avoid contact with salt-containing environments and adhere to the ambient

conditions speciﬁed in the data sheet.

High pressure!

Risk of injury!

▶ Depressurize the relevant system section before carrying out any work on the

control electronics.

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