Bosch Rexroth IMdev User manual

IMdev

3 609 929 B41/

2008-09

IMdev.book Seite 1 Donnerstag, 25. September 2008 1:40 13

16/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09

Table of Contents

About this document . . . . . . . . . . . . . . . . . 17

General safety instructions . . . . . . . . . . . . 17

Delivery contents . . . . . . . . . . . . . . . . . . . . 19

Product description . . . . . . . . . . . . . . . . . . 19

Transport and storage . . . . . . . . . . . . . . . . 21

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Commissioning . . . . . . . . . . . . . . . . . . . . . 24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Maintenance and repair . . . . . . . . . . . . . . . 24

Decommissioning . . . . . . . . . . . . . . . . . . . 25

Disassembly and replacement . . . . . . . . . 25

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Extension and conversion . . . . . . . . . . . . . 26

Troubleshooting . . . . . . . . . . . . . . . . . . . . . 26

Technical data . . . . . . . . . . . . . . . . . . . . . . 27

Service and sales . . . . . . . . . . . . . . . . . . . . 28

The data specified above only serve to

describe the product. No statements

concerning a certain condition or suitability

for a certain application can be derived from

our information. The information given does

not release the user from the obligation of

own judgment and verification. It must be

remembered that our products are subject to

a natural process of wear and aging.

specifications and other information set forth

in it, are the exclusive property of Bosch

Rexroth AG. It may not be reproduced or

given to third parties without its consent.

This document was written in German.

IMdev.book Seite 16 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 17/84

ENGLISH

ITALIANO

ESPAÑOL

PORTUGUÊS

SVENSKA FRANÇAIS

1 About this document

These instructions contain important

information on the safe and appropriate

assembly, transport, commissioning,

operation, maintenance, disassembly and

simple troubleshooting of the IMdev interface

module.

Read these instructions completely,

especially chapter “2 General safety

instructions” on page 17, before working

with the IMdev interface module.

Related documents

The IMdev interface module is a system

component.

Also observe the instructions for the other

system components.

Also observe the generally applicable, legal

or otherwise binding regulations of the

European or national legislation and the rules

for the prevention of accidents and for

environmental protection applicable in your

country.

2 General safety

instructions

The IMdev interface module has been

manufactured according to the accepted

rules of current technology. There is,

however, still a danger of personal injury or

damage to equipment if the following general

safety instructions and the warnings before

the steps contained in these instructions are

not complied with.

• Read these instructions completely and

thoroughly before working with the IMdev

interface module.

• Keep these instructions in a location where

they are accessible to all users at all times.

• Always include the operating instructions

when you pass the IMdev interface module

on to third parties.

Intended use

The IMdev interface module is a component

in terms of the machine directive 98/37/EC

(partial machine). The IMdev interface

module is no ready-for-use machine in terms

of the machine directive. The product is

exclusively intended for being integrated in a

machine or system or for being assembled

with other components to form a machine or

system.

The product may be commissioned only if it is

integrated in the system for which it is

designed and the machine/system fully

complies with the EC machine directive.

Observe the operating conditions and

performance limits specified in the technical

data.

The IMdev interface module is a work

appliance and not designed for private use.

Intended use includes having read and

understood these instructions, especially the

chapter “2 General safety instructions”.

The IMdev interface module is intended for

installation in components for the Tightening

System 350.

Improper use

Any use of the IMdev interface module other

than described in chapter “Intended use” is

considered as improper.

Personnel qualifications

Assembly, commissioning and operation,

disassembly, service (including maintenance

and repair) require basic electrical and

mechanical knowledge, as well as

knowledge of the appropriate technical

terms. In order to ensure operating safety,

these activities may therefore only be carried

IMdev.book Seite 17 Donnerstag, 25. September 2008 1:40 13

18/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09

2 General safety instructions

out by qualified technical personnel or an

instructed person under the direction and

supervision of qualified personnel.

Qualified personnel are those who can

recognize possible hazards and institute the

appropriate safety measures due to their

professional training, knowledge, and

experience, as well as their understanding of

the relevant conditions pertaining to the work

to be done. Qualified personnel must

observe the rules relevant to the subject area.

Safety instructions in this document

In this manual, there are safety instructions

before the steps whenever there is a danger

of personal injury or damage to the

equipment. The measures described to avoid

these hazards must be observed.

Safety instructions are set out as follows:

•Safety sign (warning triangle): draws

attention to the risk

•Signal word: identifies the degree of

hazard

•Type of risk: identifies the type or source

of the hazard

•Consequences: describes what occurs

when the safety instructions are not

complied with

•Precautions: states how the hazard can

be avoided

The signal words have the following meaning:

Adhere to the following instructions

General safety instructions

Observe the regulations for accident

prevention and environmental protection for

the country where the product is used and at

the workplace.

Exclusively use Rexroth products in good

technical order and condition.

Check the product for visible defects, for

example damage to the printed card,

components, housing, and plug connectors

or missing screws.

Only use the product within the performance

range provided in the technical data.

Persons who assemble, operate,

disassemble or maintain Rexroth products

must not consume any alcohol, drugs or

pharmaceuticals that may affect their ability

to respond.

The warranty only applies to the delivered

configuration.

SIGNAL WORD

Type of RISK!

Consequences

Precautions

This warning symbol cautions

against dangers to your health.

Observe all the safety instructions

that follow this symbol to avoid

possible injuries or death.

This warning symbol cautions

against dangers to your health

caused by electrical voltage or

currents. Observe all the safety

instructions that follow this

symbol to avoid possible injuries

or death.

CAUTION

CAUTION indicates a potentially

hazardous situation which, if not avoided,

could result in minor or moderate injury or

damage to equipment.

IMdev.book Seite 18 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 19/84

ENGLISH

ITALIANO

ESPAÑOL

PORTUGUÊS

SVENSKA FRANÇAIS

3 Delivery contents

The warranty will not apply if the product is

incorrectly assembled, or handled or not

used as intended.

Do not expose the product to any mechanical

loads under any circumstances. Do not place

any objects on it.

During assembly

Make sure the relevant system component is

not under pressure or voltage before

assembling the product or when connecting

and disconnecting plugs. Protect the system

against being switched on.

Lay cables and lines so that they cannot be

damaged, are in accordance with the

bending radiuses, and no one can trip over

them.

Before commissioning, make sure that all the

plug connectors are installed correctly,

undamaged, and that all screws are

tightened.

During commissioning

Before commissioning, let the product

acclimate itself for several hours before

commissioning, otherwise water may

condense in the housing.

Make sure that all electrical connections are

either used or covered. Commission the

product only if it is installed completely.

During cleaning

Cover all openings with the appropriate

protective equipment in order to prevent

detergents from penetrating the system.

Never use solvents or aggressive detergents.

Only clean the product using a slightly damp,

lint-free cloth. Only use water to do this and,

if necessary, a mild detergent.

Disposal

Dispose of the product in accordance with

the currently applicable national regulations

in your country.

3 Delivery contents

The delivery contents include:

• 1 IMdev interface module

• 1 operating instructions for the IMdev

interface module

4 Product description

Performance description

A tightening system is controlled by this

interface. It enables a cyclical data exchange

via DeviceNet in accordance with the

DeviceNet Specification Volume IRelease

2.0 Errata 5 and Volume II Release 2.0

Errata 5.

The IMdev interface module is supplied with

power via the components in the

System 350. The module is BUS powered.

IMdev.book Seite 19 Donnerstag, 25. September 2008 1:40 13

20/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09

4 Product description

Device description

The following data rates (baud rate in kbit/s)

are supported: 125 (default), 250, 500 and

auto detection.

Fig. 1: IMdev interface module, front view

1NS LED (network status)

2Interface

3MS LED (module status)

4Screws

Interface

Fig. 2: Open connector, spacing 5.08 mm, five-

pin, pins

Connection assignment

Suitable connection plugs

An ID label should be affixed to the plugs to

identity the colors of the connections:

NS MS

12345

V+

CAN_H

SHIELD

CAN_L

V- 1

Table 1

Pin Signal Description/

Function

Wire

color

1 V– Negative bus voltage Black

2 CAN_L CAN low Blue

3 Shield Protective ground Blank

4 CAN_H CAN high White

5 V+ Positive bus voltage Red

Table 2

Type Supplier

Plug part with bolt flange,

double-row,

type: TMSTBP 2.5/5-STF-5,

08 ABGY AU,

article no. 1853201

Phoenix

Contact

Plug part with T-contour and

bolt flange, single-row,

type: MSTB 2.5/5-STF-5,

08 ABGY AU,

article no. 1882832

Phoenix

Contact

Table 3

Type Supplier

Identification label,

4 colors, self-adhesive

type SK 5.08/3.8 DN,

article no. 1965458

Phoenix

Contact

IMdev.book Seite 20 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 21/84

ENGLISH

ITALIANO

ESPAÑOL

PORTUGUÊS

SVENSKA FRANÇAIS

5 Transport and storage

Display elements

The NS LED indicates the network status.

The MS LED indicates the module status.

5 Transport and storage

For storing and transporting the product

always observe the ambient conditions

specified in the technical data (see

“Technical data” on page 27).

Table 4

LED display Meaning

Off After the device has been

started and during the test

for double MAC IDs; no

voltage or connection in the

network

Green Network available,

connection to master

established, data exchange

has taken place

Flashing green

(1 Hz)

Network available, but no

connection to master

established; device waits

for the master to set up a

connection

Red Error in the interface

module, critical connection

error, device has detected

a network error (double

MAC ID or bus off)

Flashing red (1 Hz) Communication has failed,

severe communication

error

Table 5

LED display Meaning

Off No voltage

Green Ready for operation

Flashing green

(1 Hz)

Missing or incomplete

configuration

Red The IMdev interface

module can only be made

ready for operation

through measures

performed by the user.

Flashing red (1 Hz) Fault is self-

acknowledged by the

IMdev interface module

after it has been

remedied.

IMdev.book Seite 21 Donnerstag, 25. September 2008 1:40 13

22/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09

6 Assembly

When installing the product always observe

the ambient conditions specified in the

technical data (see “Technical data” on

page 27).

Required tool

• TX9 screwdriver

Assembling the IMdev interface

module

1. Always switch off the power supply to the

relevant system component before

assembling the IMdev interface module.

2. Insert the IMdev interface module into the

appropriate slot (A) on the system

component until it catches (example in

Fig. 3).

3. Tighten the torx screws on the front until

the front panel is flush. The printed board

is locked by turning the screw.

This lock is only fully functional once the

interface has been properly tightened

(see Fig. 4).

CAUTION

Risk of injuries and damage

to property!

Assembly of the IMdev interface

module requires basic mechanical

and electrical knowledge.

yOnly qualified personnel are

authorized to assemble the

IMdev interface module (see

“Personnel qualifications” on

page 17).

yMeasures to prevent

electrostatic discharge (ESD

protection) must be

undertaken to protect the

module and system

components during all

assembly work.

CAUTION

Risk of injuries when

assembling under voltage!

If you do not switch off the power

supply before assembling the

IMdev interface module, you may

get injured or the device or

system components may be

damaged.

yAlways switch off the power

supply to the relevant system

component before assembling

the IMdev interface module.

IMdev.book Seite 22 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 23/84

ENGLISH

ITALIANO

ESPAÑOL

PORTUGUÊS

SVENSKA FRANÇAIS

6 Assembly

Fig. 3: Example: Slot A on the CS351 Compact System

Fig. 4: Lock effect

1Lock

1M24V

117

24 C5C4

X7E1

X3U1

X3U2 XDN1

X6C1

X3C1

XDV1

X3U4

X3U3

Reset

XDD1 X1S1

NOKOK FG

Rexroth

CS351

IMdev.book Seite 23 Donnerstag, 25. September 2008 1:40 13

24/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09

7 Commissioning

• The BS350 is required for commissioning.

• Before commissioning, check that all plug-

in connections have the correct seat.

• In the delivery state, the IMdev starts with

MAC ID 63 and a data transmission rate of

125 kbit/s. The operating states can be

displayed via the diagnosis in the BS350

under System test →DeviceNet.

• The EDS file for the DeviceNet module can

be immediately created after DeviceNet

configuration with the BS350 (System →

Tightening channel configuration).

8 Operation

An external 24 V BUS supply is required to

operate the IMdev (not included in the

delivery contents).

The following modes are supported:

• Polling

• Change of state (COS)

• Cyclical

• Bit strobe

• Explicit

• Idle/running

9 Maintenance and

repair

Cleaning and care

Maintenance

The IMdev interface module is maintenance-

free if used as intended.

Spare parts

The addresses for our national

representatives can be found at

www.boschrexroth.com and in the address

directory in chapter “16 Service and sales”

on page 28.

CAUTION

Risk of injuries and damage

to property!

Commissioning of the IMdev

interface module requires basic

mechanical and electrical

knowledge.

yOnly qualified personnel are

authorized to commission the

system (see “Personnel

qualifications” on page 17).

yDo not install cables while the

network is active.

CAUTION

Any dirt or liquids penetrating

the device lead to

malfunctions!

Safe function of the IMdev

interface module is no longer

ensured.

yAlways provide for absolute

cleanness when working on

the IMdev interface module.

IMdev.book Seite 24 Donnerstag, 25. September 2008 1:40 13

Table of contents

Other Bosch Control Unit manuals

Bosch

Bosch Rexroth IndraControl XM21 User manual

Bosch

Bosch 715ES Reference manual

Bosch

Bosch MU 100 EMS User manual

Bosch

Bosch Rexroth IndraControl S67 Series User manual

Bosch

Bosch Rexroth ctrlX CORE plus X3 User manual

Bosch

Bosch CR 20 RF User manual

Bosch

Bosch VCU User manual

Bosch

Bosch Rexroth NYM04.1-5PW-NNNN-NY4125 User manual

Bosch

Bosch MP 100 User manual

Bosch

Bosch Professional GCY 42 User manual

Bosch

Bosch FPE-7039 User manual

Bosch

Bosch Control 8311 User manual

Bosch

Bosch rexroth 4WS2EM10 5X XH Series User manual

Bosch

Bosch Rexroth II 3G User manual

Bosch

Bosch D7039 User manual

Bosch

Bosch C900TTL-E User manual

Bosch

Bosch Rexroth BVD 52 Series User manual

Bosch

Bosch D9127U User manual

Bosch

Bosch Professional GCY 42 User manual

Bosch

Bosch Rexroth M SED 10 XN Series User manual

Bosch

Bosch Rexroth H-4WEH...XE Series User manual

Bosch

Bosch Rexroth MKK 12-40 User manual

Bosch

Bosch FLM-420-EOL4W-D User manual

Bosch

Bosch D113 User manual

Popular Control Unit manuals by other brands

Festo

Festo Compact Performance CP-FB6-E Brief description

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Quick installation guide

JS Automation

JS Automation MPC3034A user manual

JAUDT

JAUDT SW GII 6406 Series Translation of the original operating instructions

Spektrum

Spektrum Air Module System manual

BOC Edwards

BOC Edwards Q Series instruction manual

KHADAS

KHADAS BT Magic quick start

Etherma

Etherma eNEXHO-IL Assembly and operating instructions

PMFoundations

PMFoundations Attenuverter Assembly guide

GEA

GEA VARIVENT Operating instruction

Walther Systemtechnik

Walther Systemtechnik VMS-05 Assembly instructions

Altronix

Altronix LINQ8PD Installation and programming manual

Eaton

Eaton Powerware Series user guide

WAGO

WAGO 750-407/040-000 manual

Sony

Sony CCU-590 Operation manual

Graco

Graco 25D614 instructions

Task Force Tips

Task Force Tips YE-RF-900 Instructions for installation, safe operation and maintenance

Shini

Shini SPV-U Series manual