Bosch FM441/CMM 910 User manual

FM441/CMM 910 FM455/CMC 900

FM442/CMM 920 FM457/CMC 920

FM443/CMS 910 FM458/CMC 930

FM444/CMG 910

FM448/CMB 900-0-10V

6 720 803 029 (2011/08) GB/IE/AU

Mounting Instructions

Modules for control units

CSM 7x0, CFB 8x0 and CFB 9x0

6 720 803 029 (2011/08) Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

2 |

1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Definition of the various modules . . . . . . . . . . . . . . . . . . . 3

1.2 Modules and their designation. . . . . . . . . . . . . . . . . . . . . 4

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 About these instructions . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Determined use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Standards and directives . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . 6

2.5 Observe this information . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Module assembly for control units CSM 7x0 . . . . . . . . . . 8

3.1 Possible module installations for control units CSM 7x0 . . . . 8

3.2 Arrangement of the modules in the control unit (CSM 7x0) . . 9

3.3 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3.4 Removing and replacing the function module

FM455/CMC 900 (only for CSM 750). . . . . . . . . . . . . . . . . 19

4 Module mounting for control unit CFB 840 . . . . . . . . . . . 21

4.1 Possible module installations for control unit CFB 840 . . . . .21

4.2 Arrangement of modules in the control unit . . . . . . . . . . . .22

4.3 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5 Module assembly for control units CFB 9x0 . . . . . . . . . . 27

5.1 Possible module installations for control units CFB 9x0 . . . . 27

5.2 Arrangement of modules in the control unit . . . . . . . . . . . .28

5.3 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

6 720 803 029 (2011/08)Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

Introduction | 3

1 Introduction

These mounting instructions explain installation of the function modules

CMx in the control unit series CSM 7x0, CFB 8x0 and CFB 9x0.

1.1 Definition of the various modules

Tab. 1 Definition of modules

USER INFORMATION

Generally, these installation instructions can also be used for installing

other modules, as the procedure is similar.

Definitions

CM = Controller module

CMx = Function module

NM = Power supply module

ZM = Central or auxiliary module

6 720 803 029 (2011/08) Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

4| Introduction

1.2 Modules and their designation

Tab. 2 Module designations

Designation Name

Controller

module CM431 Controller module

Power

supply

module

NM482 Power supply module

Central

module

ZM422 Burner control + 1 heating circuit

+ 1 DHW circuit

ZM424 Boiler control + 2 heating circuits

+ 1 DHW circuit

ZM432 Burner + boiler circuit functions

ZM433 External heat generation +

1 heating circuit

ZM434 Burner + boiler circuit functions +

0 - 10 % burner control

ZM425 Display module

Function

module

FM441/CMM 910 1 heating circuit + 1 DHW circuit

FM442/CMM 920 2 heating circuits

FM443/CMS 910 Solar circuit

FM444/CMG 910 Alternative heat generator

FM448/CMB 900-0-10V Central fault message

FM455/CMC 900 KSE 1 (only with ZM424)

with EMS

FM456/CMC 910 KSE 2 (cascade –

2 wall mounted boilers) with EMS

FM457/CMC 920 KSE 4 (cascade –

4 wall mounted boilers) with EMS

FM458/CMC 930 Strategy + EMS

Auxiliary

module ZM427/CME 930 Boiler operating module

6 720 803 029 (2011/08)Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

Safety | 5

2Safety

2.1 About these instructions

This chapter contains general safety instructions which must be observed

when installing the function modules CMx in the control units CSM 7x0,

CFB 8x0 and CFB 9x.

Also closely observe further safety instructions in other chapters of these

installation instructions. Please read the safety instructions carefully before

starting the installation.

If safety instructions are ignored, severe or even fatal injuries may result,

as well as material losses and environmental damage.

2.2 Determined use

You can integrate the function modules CMx into the control units

CSM 7x0, CFB 8x0 and CFB 9x0.

2.3 Standards and directives

The design and operation of this product conforms to the

European Directives and the supplementary national

requirements. Its conformity is confirmed by the CE

designation.

You may request the declaration of conformity for the

product. See rear page for contact details of your local

branch or from the relevant Bosch Thermotechnology

branch.

6 720 803 029 (2011/08) Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

6| Safety

2.4 Explanation of the symbols used

Two levels of danger are identified and signalled by the following terms:

2.5 Observe this information

The function modules CMx were designed and built according to the state

of the art and the recognised safety-related standards.

However, material losses resulting from incorrect installation cannot be

completely excluded.

Before installing the CM function modules, read these mounting

instructions carefully.

WARNING!

RISK OF FATAL INJURY

Identifies possible risks associated with a product that might lead to

serious injury or even death if appropriate care is not taken.

CAUTION!

RISK OF INJURY / SYSTEM DAMAGE

Identifies potentially dangerous situations, which might lead to

medium or slight injuries or to material damage

USER INFORMATION

User tips for the optimum utilisation and adjustment of the appliance

plus other useful information.

WARNING!

RISK TO LIFE

from electricity.

zThe installation, electrical wiring, commissioning, electrical

connection, as well as maintenance and repairs must only be

carried out by a competent contractor who adheres to all current

technical regulations and requirements.

zRegional regulations should be observed in this regard!

6 720 803 029 (2011/08)Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

Safety | 7

Observe the following safety instructions during the installation of the

function modules.

2.6 Disposal

zElectronic components must not be disposed of with general domestic

waste.

Dispose of old modules correctly through an authorised disposal site.

WARNING!

RISK TO LIFE

from electricity.

zEnsure that all electrical work is only carried out by an authorised

electrician.

zBefore opening the control unit: Isolate all poles of the power

supply and secure against unintentional reconnection.

WARNING!

RISK TO LIFE

from electricity.

The risk of voltage flashes through unintentional loosening of the cores

at the terminals between the 230 V and the LV1)

must be prevented.

zTherefore fix the wires from each cable away from each other

(e.g. with cable ties) or only strip the wire for a very short section.

1) LV-terminal - extra low voltage connection for sensors, volt free connections and BUS.

CAUTION!

DAMAGE TO THE APPLIANCE

through electrostatic discharge (ESD).

zBefore unpacking the modules touch a radiator or a earthed metal

water pipe to discharge any electrostatic charge in your body.

USER INFORMATION

Ensure that a regulation isolator is available to disconnect all poles

from the mains power supply. Install an isolator if none is available.

USER INFORMATION

Only use original replacement parts from Bosch Thermotechnology.

Bosch Thermotechnology cannot take responsibility for losses caused

by the use of parts not supplied by Bosch Thermotechniology.

6 720 803 029 (2011/08) Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

8| Module assembly for control units CSM 7x0

3 Module assembly for control units CSM 7x0

This section describes the installation of the function modules CMx in

the control units CSM 710 and CSM 750.

3.1 Possible module installations for control units CSM 7x0

Tab. 3 Standard equipment of control units and extension options

O = Standard equipment

X = Accessories

– = Combination/installation not possible

USER INFORMATION

zCheck that all parts have been delivered.

If this is not the case, contact a Bosch Thermotechnology branch.

Designation CMS 7x0

CSM 750 CSM 710

Modules

CM431 O O

NM482 O O

ZM424 O –

FM441/CMM 910 – X

FM442/CMM 920 X X

FM443/CMS 910 X X

FM444/CMG 910 X X

FM448/CMB 900-0-10V X X

FM455/CMC 900 O –

FM457/CMC 920 X X

6 720 803 029 (2011/08)Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

Module assembly for control units CSM 7x0 | 9

3.2 Arrangement of the modules in the control unit (CSM 7x0)

ZM424 and FM455/CMC 900 (only for CSM 750)

The module FM455/CMC 900 always occupies slot A (ÆFig. 1, [4]) and the

module ZM424 slot 1 (ÆFig. 1, [1]).

FM457/CMC 920

Control units which contain the function module FM457/CMC 920 should

be set as master. (Set as 0 if only one CSM 7x0 used, set as 1 if more than

1 CSM 7x0 used). Make this setting at the CM431 controller module.

Fig 1 Slot assignment

1Slot 1

2Slot 2

3Slot B behind the programming unit

4Slot A for function module FM455/CMC 900 (only for CSM 750)

6 720 803 029 (2011/08) Modules for control units CSM 7x0, CFB 8x0 and CFB 9x0

10 | Module assembly for control units CSM 7x0

3.3 Fitting

zUnscrew 2 screws on the upper housing cover (ÆFig. 2, [1] and [2]).

zRemove top casing cover.

zUnscrew 2 screws on the cable cover (ÆFig. 2, [3] and [4]).

zRemove cable cover.

Fig 2 Removing covers

WARNING!

RISK OF FATAL INJURY

due to electrical current when the control unit is open.

zBefore opening the control unit:

Isolate all poles of the power supply and secure against

unintentional reconnection.

This manual suits for next models

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