Bosch CL400 User manual

Antriebs- und Steuerungstechnik

COM-E

Module Description

CL400 / CL500

101

Edition

CL400 / CL500

COM-E

Module Description

1070 072 196-101 (00.06) GB

E2000

by Robert Bosch GmbH, Erbach / Germany

Reproduction or distribution by any means subject to our prior written permission.

Discretionary charge 10.00 DM

Contents I

1070 072 196-101 (00.06) GB

Contents

Page

1 Safety Instructions 1--1............................

1.1 Intended Use 1--1...........................................

1.2 Qualified Personnel 1--2.....................................

1.3 Safety Markings on Components 1--3..........................

1.4 Safety Instructions in this Manual 1--4.........................

1.5 Safety Instructions for the Described Product 1--5...............

1.6 Documentation, Software Release and Trademarks 1--7.........

2 Hardware 2--1.....................................

2.1 Front Panel 2--2............................................

2.2 Slot 2--4...................................................

2.3 V.24/20 mA Interface 2--5....................................

2.4 Ethernet Interface 2--6.......................................

2.5 Settings on the COM-E 2--7..................................

2.5.1 Block Address of COM-E 2--8................................

2.5.2 Protocol-Specific Settings 2--9................................

2.5.3 Protocol-Specific Settings V.24/20 mA 2--9.....................

2.5.4 Ethernet-Specific Settings 2--13................................

2.6 Configuration File 2--14.......................................

2.6.1 Keywords 2--14..............................................

2.6.2 Example of a Configuration File 2--19...........................

2.7 Status Display 2--20..........................................

2.8 Technical Data 2--21.........................................

3 PLC Interface 3--1.................................

4R5INIT 4--1.......................................

4.1 Characteristics 4--1.........................................

4.2 Parameters 4--1............................................

4.2.1 Input Parameters 4--2.......................................

4.2.2 Output Parameters 4--3......................................

5R5REQ 5--1.......................................

5.1 Characteristics 5--1.........................................

5.2 Parameters 5--1............................................

5.2.1 Input Parameters 5--2.......................................

5.2.2 Output Parameters 5--4......................................

5.3 Meaning of the Parameters in the Data Storage Area 5--5........

5.3.1 Protocol-Independent Parameters 5--6.........................

5.3.2 Protocol-Dependent Parameters 5--7..........................

6R5CON 6--1.......................................

6.1 Characteristics 6--1.........................................

6.2 Parameters 6--1............................................

6.2.1 Input Parameters 6--2.......................................

6.2.2 Output Parameters 6--3......................................

Contents

1070 072 196-101 (00.06) GB

7 General Information Regarding BUEP-E

and BUEP19E 7--1................................

7.1 Parameter BUEP-E / BUEP19E 7--2...........................

7.1.1 Protocol-Independent Parameters 7--3.........................

7.1.2 Protocol-Specific Parameters 7--5.............................

7.2 Command Description for Central Units 7--10....................

7.2.1 Field Commands 7--10.......................................

7.2.2 Special Commands 7--11.....................................

7.3 Error Messages 7--13........................................

7.3.1 Parameter 3, Status / PLC Reaction R5CON 7--13...............

7.3.2 Parameter 4, Error Messages R5CON 7--14.....................

7.3.3 Catalogue of Errors 7--15.....................................

7.4 Password 7--17..............................................

8 TFTP Protocol 8--1................................

9 Ethernet Job Listing 9--1..........................

9.1 Client Command 9--5........................................

9.2 Server Command 9--6.......................................

9.3 Error Messages 9--7........................................

9.3.1 Client Error Messages 9--7...................................

9.3.2 Server Error Messages 9--7..................................

9.3.3 ICMP Error Messages 9--7...................................

10 Time Characteristics 10--1..........................

11 PLC Program Examples 11--1.......................

11.1 Function Module 11--1........................................

11.2 Job Parameters in the Data Module 11--6.......................

A Appendix A--1.....................................

A.1 Abbreviations A--1..........................................

A.2 Index A--2.................................................

Safety Instructions 1--1

1070 072 196-101 (00.06) GB

1 Safety Instructions

Before you start working with COM-E, we recommend that you thoroughly

familiarize yourself with the contents of this manual. Keep this manual in a

place where it is always accessible to all users.

1.1 Intended Use

This instruction manual presents a comprehensive set of instructions and in-

formation required for the standard operation of the described products.

The products described hereunder

Dwere developed, manufactured, tested and documented in accordance

with the relevant safety standards. In standard operation, and provided

that the specifications and safety instructions relating to the project

phase, installation and correct operation of the product are followed,

there should arise no risk of danger to personnel or property.

Dare certified to be in full compliance with the requirements of the

DEMC Directives (89/336/EEC 93/68/EEC, and 93/44/EEC)

DLow-Voltage Directive (73/23/EEC)

DHarmonized standards EN 50081-2 and EN 50082-2

Dare designed for operation in an industrial environment (Class A emis-

sions). The following restrictions apply:

DNo direct connection to the public low-voltage power supply is per-

mitted.

DConnection to the medium and/or high-voltage system must be pro-

vided via transformer.

The following applies for application within a personal residence, in busi-

ness areas, on retail premises or in a small-industry setting:

DInstallation in a control cabinet or housing with high shield attenua-

tion.

DCables that exit the screened area must be provided with filtering or

screening measures.

DThe user will be required to obtain a single operating license issued by

the appropriate national authority or approval body. In Germany, this

is the Federal Institute for Posts and Telecommunications, and/or its

local branch offices.

.This is a Class A device. In a residential area, this device may cause

radio interference. In such case, the user may berequired to introduce

suitable countermeasures, and to bear the cost of the same.

Proper transport, handling and storage, placement and installation of the

product are indispensable prerequisites for its subsequent flawless service

and safe operation.

Safety Instructions

1--2

1070 072 196-101 (00.06) GB

1.2 Qualified Personnel

This instruction manual is designed for specially trained personnel. The rele-

vant requirements are based on the job specifications as outlined by the

ZVEI and VDMA professional associations in Germany. Please refer to the

following German-Language publication:

Weiterbildung in der Automatisierungstechnik

Publishers: ZVEI and VDMA Maschinenbau Verlag

Postfach 71 08 64

60498 Frankfurt/Germany

This instruction manual is specifically designed for specially trained PLC

technicians. They are required to have special skills and knowledge regard-

ing programmable logic controllers.

Programming, start and operation as well as the modification of program pa-

rameters may only be executed by specially trained personnel! This person-

nel must be able to recognize possible hazards that might be caused by

programming and program modification, and in general by mechanical,

electrical or electronical equipment.

Interventions in the hardware and software of our products not described in

this instruction manual may only be performed by our skilled personnel.

Unqualified interventions in the hardware or software or non-compliance

with the warnings listed in this instruction manual or indicated on the product

may result in serious personal injury or damage to property.

Installation and maintenance of the products described hereunder is the ex-

clusive domain of trained electricians as per IEV 826-09-01 (modified) who

are familiar with the contents of this manual.

Trained electricians are persons of whom the following is true:

DThey are capable, due to their professional training, skills and expertise,

and based upon their knowledge of and familiarity with applicable techni-

cal standards, of assessing the work to be carried out, and of recognizing

possible dangers.

DThey possess, subsequent to several years’ experience in a comparable

field of endeavor, a level of knowledge and skills that may be deemed

commensurate with that attainable in the course of a formal professional

education.

With regard to the foregoing, please read the information about our compre-

hensive training program. The professional staff at our training center will be

pleased to provide detailed information. You may contact the center by tele-

phone at (+49) 6062 78-258.

Safety Instructions 1--3

1070 072 196-101 (00.06) GB

1.3 Safety Markings on Components

DANGER! High voltage!

DANGER! Corrosive battery acid!

CAUTION! Electrostatically sensitive components!

Disconnect mains power before opening!

Lug for connecting PE conductor only!

Functional earthing or low-noise earth only!

Screened conductor only!

Safety Instructions

1--4

1070 072 196-101 (00.06) GB

1.4 Safety Instructions in this Manual

DANGEROUS ELECTRICAL VOLTAGE

This symbol warns of the presence of a dangerouselectrical voltage.In-

sufficient of lacking compliance with this warning can result in personal

injury.

DANGER

This symbol is used wherever insufficient or lacking observance of this in-

struction can result in personal injury.

CAUTION

This symbol is used wherever insufficient or lacking observance of instruc-

tions can result in damage to equipment or data files.

.This symbol is used to alert the user to an item of special interest.

Safety Instructions 1--5

1070 072 196-101 (00.06) GB

1.5 Safety Instructions for the Described Product

DANGER

Fatal injury hazard through ineffective Emergency-OFF devices!

Emergency-OFF safety devices must remain effective and accessi-

ble during all operating modes of the system. The release of func-

tional locks imposed by Emergency-OFF devices must never be al-

lowed to cause an uncontrolled system restart!

Before restoring power to the system, test the Emergency-OFF se-

quence!

DANGER

Danger to persons and equipment!

Test every new program before operating the system!

DANGER

Retrofits or modifications may interfere with the safety of the prod-

ucts described hereunder!

The consequences may be severe personal injury or damage to

equipment or the environment. Therefore, any system retrofitting or

modification utilizing equipment components from other manufac-

turers will require express approval by Bosch.

DANGEROUS ELECTRICAL VOLTAGE

Unless described otherwise, maintenance procedures must always

be carried out only while the system is isolated from the power sup-

ply. During this process, the system must be blocked to prevent an

unauthorized or inadvertent restart.

If measuring or testing procedures must be carried out on the active

system, these must be carried out by trained electricians.

CAUTION

Danger to the module!

Do not insert or remove the module while the controller is switched

ON! This may destroy the module. Prior to inserting or removing the

module, switch OFF or remove the power supply module of the con-

troller, external power supply and signal voltage!

CAUTION

Only Bosch-approved spare parts may be used!

Safety Instructions

1--6

1070 072 196-101 (00.06) GB

CAUTION

Danger to the module!

AllESDprotection measuresmust beobservedwhen usingthemod-

ule! Prevent electrostatic discharges!

Observe the following protective measures for electrostatically endangered

modules (EEM)!

DThe Employees responsible for storage, transport and handling must be

trained in ESD protection.

DEEMs must be stored and transported in the protective packaging speci-

fied.

DOut of principle, EEMs may be handled only at special ESD work stations

equipped for this particular purpose.

DEmployees, work surfaces and all devices and tools that could come into

contact with EEMs must be on the same potential (e.g. earthed).

DAn approved earthing wrist strap must be worn. It must be connected to

the work surface via a cable with integrated 1 MΩresistor.

DEEMs may under no circumstances come into contact with objects sus-

ceptible to accumulating an electrostatic charge. Most items made of

plastic belong to this category.

DWhen installing EEMs in or removing them from an electronic device, the

power supply of the device must be switched OFF.

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