BGS technic 8216 User manual

SW-Stahl und Werkzeugvertriebs GmbH Tel. +49 (0) 2191 / 46438-0

F56essartSresukreveL ax +49 (0) 2191 / 46438-40

ed.lhatsws@ofni:liaM-EdiehcsmeR79824-D

Instruction Manual

BGS technic KG

Bandwirkerstr. 3

42929 Wermelskirchen

Tel.: 02196 720480

Fax.: 02196 7204820

[email protected]

www.bgstechnic.com

Art. 8216

Engine Timing Tool Set VW 2,4 & 2,5 Diesel

GENERAL

This timing tool set enables checking and adjusting of the engine timing and is suitable for VW models

Transporter 2.4D (95-03), Crafter 2.5TDI (06-09) and LT models with engine codes AAB, AJA, BJJ,

BJK, BJL, BJM.

SAFETY ADVICE

xDO NOT use the set if any parts are missing or damaged.

xNever lay tools on the vehicle's battery. This may short the terminals together.

xBe careful when working on running engines. Loose clothes, tools and other things can be caught

up in revolving parts which may lead to serious injuries.

xKeep children and other unauthorised persons away from the working area.

xBe careful when working on hot engines – risk of burn!

xRemove the ignition key before repair so that the engine will not start unintentionally.

xThis manual is just brief information and will not replace a garage handbook.

xAlways consult specific service literature for information about torques, assemblies and

disassemblies etc.

xAfter any successful maintenance and before starting the engine, you should rotate the engine for

two turns manually to check the new control time.

xDo not use cleaning fluids on belts, sprockets or rollers

xTurn the engine in the normal direction (clockwise unless stated otherwise)

TOOLS

Crankshaft Counterholder

to be used as

OEM T10025

Pump Locking Tool

to be used as

OEM 2064

Crankshaft Adjusting Tool

to be used as

OEM 2065A

SW-Stahl und Werkzeugvertriebs GmbH Tel. +49 (0) 2191 / 46438-0

F56essartSresukreveL ax +49 (0) 2191 / 46438-40

ed.lhatsws@ofni:liaM-EdiehcsmeR79824-D

Instruction Manual

BGS technic KG

Bandwirkerstr. 3

42929 Wermelskirchen

Tel.: 02196 720480

Fax.: 02196 7204820

[email protected]

www.bgstechnic.com

INSTRUCTIONS

Use this tool to hold the Crankshaft Pulley Flange during

loosening the pulley flange centre bolt.

Note: Do not release the pulley flange centre bolt during the

camshaft and crankshaft timing tools are in place.

Always use the counterholder during loosen the centre bolt.

Use this tool to adjust the injector pump wheel.

A fine adjustment of the injection pump must be made, where

appropriate, by turning the pump.

The tool is used to adjust the camshafts.

Turn the camshaft until one side of the tool on the sealing

surface rests.

Measure the clearance between the tool and the sealing

surface with the feeler gauge on the opposite side.

Aligning the camshaft so that feeler gauge fits with half

clearance on both sides between ruler and sealing surface.

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