Analog Devices Linear DC2515 Quick setup guide

DEMO MANUAL DC2515A

Rev. 0

DESCRIPTION

LTC6810-1

Daisy Chain isoSPI

Battery-Stack Monitor

Demonstration circuit 2515A is a multicell battery-

stack monitor featuring the LTC

6810-1, a 6 channel

battery-stack monitor. Multiple boards can be linked

through a 2-wire isolated serial interface (isoSPI) to

monitor a long series of cells in a stack. The demo cir-

cuit also features reversible isoSPI enabling a redundant

communicationpath.

The DC2515 can communicate to a PC by connecting

directly to a DC2026 Linduino

One. The DC2026 must be

loaded with the appropriate program (called a “sketch”) All registered trademarks and trademarks are the property of their respective owners.

PERFORMANCE SUMMARY

to control the battery stack monitor IC and receive data

through a USB serial port. The DC2026C provides a stan-

dard SPI interface which can be connected directly to a

DC2515 board (J4 Connector). Or, the SPI can be trans-

lated to isoSPI and then connected to a DC2515 isoSPI

port (J2/J1 connector). The DC1941 provides a single

SPI-isoSPI channel, and the DC2792 provides two SPI-

isoSPI channels for reversible operation.

Design files for this circuit board are available.

Specifications are at TA= 25°C

PARAMETER MIN TYP MAX UNITS

V+Supply Voltage 5.0 20 27.5 V

V+to C6 Voltage –0.3 V

C0/S0 Voltage 0 5 V

VREG Supply Voltage 4.5 5 5.5 V

VREF1 1st Reference Voltage, No Load 3.1 3.2 3.3 V

VREF2 2nd Reference Voltage, 5k Load to V–2.994 3 3.006 V

VBIAS IBIAS Voltage, READY/ACTIVE State 1.9 2.0 2.1 V

CPIN Input Range 0 5 V

Cell Count 6

DEMO MANUAL DC2515A

Rev. 0

HARDWARE SETUP

Wiring J3 Connector

The DC2515A demo circuit (board) connector pinout is

critical; correct wiring must be followed to avoid the risk

of damaging the demo board.

When connected to a battery stack, power for the DC2515

is provided by the cell group being monitored. To connect

the cell group, separate the screw-terminal block section

from the J3 connector. Then, insert the cell-voltage con-

nections or resistors into the screw-terminal clamping

contacts. These connections provide the power and input

stimulus for the battery stack monitor IC.

Cell-voltages are wired to J3 starting from position 4

(most negative potential of the group). Please refer-

ence the appropriate demo board J3 connector pinout

in Table1.

Alternatively, resistors can be used to simulate battery

cell-voltages. 100Ω 0.5W or equivalent resistors are rec-

ommended because 100Ω (or lower values) typically will

not induce measurement errors and the 0.5W (or greater

rating) will keep the resistor temperatures low preventing

power dissipation damage.

DC2515A 6 Resistor Connection

Carefully connect six 100Ω resistors onto the screw-

terminal block between each CPIN input clamping con-

tact from position 4 to position 10 as shown in Table1,

DC2515A J3 Pinout and Figure1, Resistor Divider String.

Provide a stack-equivalent power supply connection to

position 10 (positive) and position 4 (negative). The

power supply may be adjusted to provide the desired

nominal cell-voltage (ex. 19.8V will be 3.3V per cell).

Table1. J3 Pinout

J3 Pin CPIN Input

1 NC

2 NC

3 V–

4 C0/V–

5 C1

6 C2

7 C3

8 C4

9 C5

10 C6

11 NC

12 NC

13 NC

14 NC

15 NC

16 NC

Figure1.

100Ω

DC2026 F01

Resistor Divider String

DEMO MANUAL DC2515A

Rev. 0

JUMPERS

USING OTHER SPI MASTER BOARDS

DC2515 SERIAL INTERFACE OPTIONS

The on-board jumpers must be set to match the desired

mode of operation. These jumpers can enable the Dis-

charge Timer and select the serial communication mode

of the battery stack monitor IC.

ISOMD Jumpers JP1, JP2, and JP4

0: Set jumpers to 0 for standard SPI communication to

the IC through the J4 connector.

1: Set jumpers to 1 for isoSPI communication to the IC

through either the J1 or J2 connector.

DTEN Jumper JP3

0: Set jumpers to 0 for Discharge Timer disable.

1: Set jumpers to 1 for Discharge Timer enable.

The DC2515 has several communication options. The

DC2026 Linduino One provides a USB-to-SPI interface,

and is ideal to interface from a PC to any SPI device. In

this case, the DC2026 SPI interface can connect directly

to the DC2515 (see section entitled DC2026 to DC2515

SPI Connection for details). Alternately, the DC2026 SPI

can be translated to isoSPI via the DC1941 (single isoSPI

channel) or DC2792 (dual isoSPI channels) demo boards.

The DC2792 dual master isoSPI demo board can be con-

nected as a typical single-ended isoSPI bus master or to

both ends of a reversible configuration with two isoSPI

bus masters. The DC1941 can be connected as a typical

single-ended isoSPI bus master.

When a different SPI Master microcontroller board is used

instead of the DC2026, more components or equipment

are required to properly interface to the demo boards.

Here are the requirements:

SPI MISO Line

Most SPI Master microcontroller boards will not have a

SPI MISO line pull-up. A 5kΩ pull-up resistor is required

on the SPI MISO line because the battery stack monitor

IC SDO is an open drain NMOS output pin. Otherwise,

the SPI MISO line will be floating where the SPI readback

of each byte will typically appear as no response or all

one’s or 0xFF’s. There are several places where the pull-up

resistor can be installed. On the microcontroller board, a

5kΩ resistor can be added between the microcontroller

SPI MISO line and the microcontroller VCC pin.

isoSPI IC Power

A separate 5V power supply is required when using a

different SPI Master microcontroller board. The DC2026

J1 header provides power for the isoSPI IC through the

14-pin ribbon cable into the DC2792 J1 header or the

DC1941 J2 header. Refer to demo manual DC2792A

or demo manual DC1941D for external power supply

instructions.

DEMO MANUAL DC2515A

Rev. 0

DC2026 TO DC2515 SPI CONNECTION

A SPI connection begins with the SPI Master connected to

the first (or “bottom”) DC2515. Additional DC2515 boards

can be daisy-chained onto the isoSPI bus. Communication

begins from the first (or “bottom”) DC2515 then to the

next “upper” DC2515 and, finally, to the last (or “top”)

DC2515.

Figure2 shows the following connections for two boards

on a stack interfaced to a PC:

1. Connect a USB cable from the PC USB port to the

DC2026 J5 connector.

2. Connect the DC2026 to the DC2515 in SPI mode. This

DC2515 is the ﬁrst (or “bottom”) board of the stack.

a. Connect a 14-pin ribbon cable from the DC2026 J1

header to the “bottom” DC2515 J4 header.

b. Set JP1, JP2, and JP4 to 0 for SPI communication.

c. JP3 can be 0 or 1 depending if the Discharge Timer

function is being used.

3. Connect or daisy-chain the DC2515 to another

DC2515 in isoSPI mode. This DC2515 is the last

(or “top”) board of a two-board stack. More DC2515

“upper”boards can be daisy-chained together in the

same manner.

a. Connect a RJ45 patch cable from the “bot-

tom” DC2515 J1 isoSPI B RJ45 connector to the

next “upper”or “top” DC2515 J2 isoSPI A RJ45

connector.

b. Set the next “upper”or “top” DC2515 JP1, JP2, and

JP4 to 1 for isoSPI communication.

4. CAUTION! Prevent damage to the DC2515. Refer to

Table1 and conﬁrm that the cell-voltage connections to

thescrew-terminalblockmatchestheDC2515J3pinout.

a. Plug the screw-terminal blocks into the J3 cell-

voltage connectors.

5. Refertothe Software Setup section of thisdemomanual

to properly setup the PC with the Arduino IDE software

to allow communication to the DC2515 boards.

Figure2. DC2026 SPI Connection to the “Bottom” DC2515 in a Two-Board DC2515 Stack

DC2026

DC2515

USB

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4J5 J1

isoSPI B

J3 DC2515

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

isoSPI B

DC2515 F02

DEMO MANUAL DC2515A

Rev. 0

DC2792 TO DC2515 TYPICAL isoSPI CONNECTION

A typical isoSPI connection begins with the isoSPI Master

connected to the first (or “bottom”) DC2515. Additional

DC2515 boards can be daisy-chained onto the isoSPI

bus. Communication begins from the first (or “bottom”)

DC2515 then to the next “upper” DC2515 and, finally, to

the last (or “top”) DC2515.

Figure3 shows the following connections for two boards

on a stack interfaced to a PC:

1. Connect a USB cable from the PC USB port to the

DC2026 J5 connector.

2. Connect the DC2026 to the DC2792 Dual Master isoSPI

demo board.

a. Connect a 14-pin ribbon cable from the DC2026 J1

header to the DC2792 J1 header.

3. Connect the DC2792 to the DC2515 in isoSPI mode.

This DC2515 is the ﬁrst (or “bottom”) board of the

stack.

a. Connect a RJ45 patch cable from the DC2792 J2

MAIN RJ45 connector to the “bottom” DC2515 J2

isoSPI A RJ45 connector.

b. Set the “bottom” DC2515 JP1, JP2, and JP4 to 1

for isoSPI communication.

c. JP3 can be 0 or 1 depending if the Discharge Timer

function is being used.

4. Connect or daisy-chain the DC2515 to another DC2515

in isoSPI mode. This DC2515 is the last (or “top”) board

of a two-board stack. More DC2515 “upper” boards can

be daisy-chained together in the same manner.

a. Connect a RJ45 patch cable from the “bot-

tom” DC2515 J1 isoSPI B RJ45 connector to the

next “upper”or “top” DC2515 J2 isoSPI A RJ45

connector.

b. Set the next “upper”or “top” DC2515 JP1, JP2, and

JP4 to 1 for isoSPI communication.

5. CAUTION! Prevent damage to the DC2515. Refer to

Table1 and conﬁrm that the cell-voltage connections to

thescrew-terminalblockmatchestheDC2515J3pinout.

a. Plug the screw-terminal blocks into the J3 cell-

voltage connectors.

6. Refertothe Software Setup section of thisdemomanual

to properly setup the PC with the Arduino IDE software

to allow communication to the DC2515 boards.

Figure3. DC2792 Typical isoSPI Connection to the “Bottom” DC2515 in a Two-Board DC2515 Stack

DC2026

DC2515

USB

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

J5 J1

DC2792 MAIN

AUX

isoSPI B

J3 DC2515

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

isoSPI B

DC2515 F03

DEMO MANUAL DC2515A

Rev. 0

DC2792 TO DC2515 REVERSE isoSPI CONNECTION

A reverse isoSPI connection begins with the isoSPI

Master connected to the last (or “top”) DC2515. Additional

DC2515 boards can be daisy-chained onto the isoSPI bus.

Communication begins from the last (or “top”) DC2515

then to the next “lower” DC2515 and, finally, to the first

(or “bottom”) DC2515.

Figure4 shows the following connections for two boards

on a stack interfaced to a PC:

1. Connect a USB cable from the PC USB port to the

DC2026 J5 connector.

2. Connect the DC2026 to the DC2792 Dual Master isoSPI

demo board.

a. Connect a 14-pin ribbon cable from the DC2026 J1

header to the DC2792 J1 header.

3. Connect the DC2792 to the DC2515 in isoSPI mode.

This DC2515 is the last (or “top”) board of a two-board

stack.

a. Connect a RJ45 patch cable from the DC2792 J2

MAIN RJ45 connector to the “top” DC2515 J1 iso-

SPI B RJ45 connector.

b. Set the “top” DC2515 JP1, JP2, and JP4 to 1 for

isoSPI communication.

c. JP3 can be 0 or 1 depending if the Discharge Timer

function is being used.

4. Connect or daisy-chain the DC2515 to another DC2515

in isoSPI mode. This DC2515 is the ﬁrst (or “bottom”)

board of a two-board stack. More DC2515 “lower”

boards can be daisy-chained together in the same

manner.

a. Connect a RJ45 patch cable from the “top” DC2515

J2 isoSPI A RJ45 connector to the next “lower” or

“bottom” DC2515 J1 isoSPI B RJ45 connector.

b. Set the next “lower” or “bottom” DC2515 JP1, JP2,

and JP4 to 1 for isoSPI communication.

5. CAUTION! Prevent damage to the DC2515. Refer to

Table1 and conﬁrm that the cell-voltage connections to

thescrew-terminalblockmatchestheDC2515J3pinout.

a. Plug the screw-terminal blocks into the J3 cell-

voltage connectors.

6. Refertothe Software Setup section of thisdemomanual

to properly setup the PC with the Arduino IDE software

to allow communication to the DC2515 boards.

Figure4. DC2792 Reverse isoSPI Connection to the “Top” DC2515 in a Two-Board DC2515 Stack

DC2026

DC2515

USB

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

J5 J1

DC2792 MAIN

AUX

isoSPI B

J3 DC2515

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

isoSPI B

DC2515 F04

DEMO MANUAL DC2515A

Rev. 0

DC2792 TO DC2515 REDUNDANT isoSPI CONNECTION

A redundant isoSPI connection begins with the primary

(or “main”) isoSPI Master connected to the first (or

“bottom”) DC2515 and has a backup auxiliary (or “aux”)

isoSPI Master connected to the last (or “top”) DC2515.

Additional DC2515 boards can be daisy-chained between

the two isoSPI masters on the isoSPI bus. Primary (or

“main”) communication begins from the first (or “bot-

tom”) DC2515 then to the next “upper” DC2515 and,

finally, to the last (or “top”) DC2515. The backup auxiliary

(or “aux”) communication begins in the reverse direction

to provide coverage when a possible isoSPI daisy-chain

break occurs.

Figure5 shows the following connections for two boards

on a stack interfaced to a PC:

1. Connect a USB cable from the PC USB port to the

DC2026 J5 connector.

2. Connect the DC2026 to the DC2792 Dual Master isoSPI

demo board.

a. Connect a 14-pin ribbon cable from the DC2026 J1

header to the DC2792 J1 header.

3. Connectthe DC2792 primary(or“main”) isoSPI master

to the ﬁrst (or “bottom”) DC2515 board of the stack.

a. Connect a RJ45 patch cable from the DC2792 J2

MAIN RJ45 connector to the “bottom” DC2515 J2

isoSPI A RJ45 connector.

b. Set the “bottom” DC2515 JP1, JP2, and JP4 to 1

for isoSPI communication.

c. JP3 can be 0 or 1 depending if the Discharge Timer

function is being used.

4. Connect or daisy-chain the DC2515 to another DC2515

in isoSPI mode. This DC2515 is the last (or “top”) board

of a two-board stack. More DC2515 “upper” boards can

be daisy-chained together in the same manner.

a. Connect a RJ45 patch cable from the “bot-

tom” DC2515 J1 isoSPI B RJ45 connector to the

next “upper”or “top” DC2515 J2 isoSPI A RJ45

connector.

b. Set the next “upper” or “top” DC2515 JP1, JP2, and

JP4 to 1 for isoSPI communication.

5. Connect the DC2792 auxiliary (or “aux”) isoSPI Master

to the last (or “top”) DC2515 board of the stack.

a. Connect a RJ45 patch cable from the DC2792 J3

AUX RJ45 connector to the “top” DC2515 J1 isoSPI

B RJ45 connector.

6. CAUTION! Prevent damage to the DC2515. Refer to

Table1 and conﬁrm that the cell-voltage connections to

thescrew-terminalblockmatchestheDC2515J3pinout.

a. Plug the screw-terminal blocks into the J3 cell-

voltage connectors.

7. Refertothe Software Setup section of thisdemomanual

to properly setup the PC with the Arduino IDE software

to allow communication to the DC2515 boards.

Figure5. DC2792 Redundant isoSPI Connections to the “Bottom” and “Top” DC2515 in a Two-Board DC2515 Stack

DC2026

DC2515

USB

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

J5 J1

DC2792 MAIN

AUX

isoSPI B

J3 DC2515

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

isoSPI B

DC2515 F05

DEMO MANUAL DC2515A

Rev. 0

DC1941 isoSPI MASTER SETTINGS

The DC1941 jumpers must first be properly set to inter-

face between DC2026 and DC2515.

Refertodemo manual DC1941D for jumpersettingdetails.

Figure6 shows the proper board settings.

1. JP2: VCC = DC590.

2. JP3: ENABLE = EN.

3. JP4: SLOW = 0.

4. JP5: MODE = MASTER.

5. JP6: VCCS = VCC.

6. JP7: PHA = 1.

7. JP8: POL = 1.

8. JP9, JP10: VTH = VTH2.

Figure6. DC1941 isoSPI Master Mode Jumper Settings

SLP_EN

VTH2

VTH1

VTH2

VTH1

MASTER

SLAVE

DC590

EXT

VCC

EXT

VCC VCCS PHA POL

J2 J1

VCCS GND

GNDVCC

DC1941

JP3

JP10

JP9

JP2

JP6

JP7

JP8

JP4

JP5

SLOW

DC2515 F06

DEMO MANUAL DC2515A

Rev. 0

DC1941 TO DC2515 TYPICAL isoSPI CONNECTION

A typical isoSPI connection begins with the isoSPI master

connected to the first (or “bottom”) DC2515. Additional

DC2515 boards can be daisy-chained onto the isoSPI

bus. Communication begins from the first (or “bottom”)

DC2515 then to the next “upper” DC2515 and, finally, to

the last (or “top”) DC2515.

Figure7 shows the following connections for two boards

on a stack interfaced to a PC:

1. Connect a USB cable from the PC USB port to the

DC2026 J5 connector.

2. Connectthe DC2026 tothe DC1941 isoSPI demo board.

a. Connect a 14-pin ribbon cable from the DC2026 J1

header to the DC1941 J2 header.

3. Refer to the DC1941 isoSPI Master Settings section of

this demo manual to properly setup the DC1941.

4. Connect the DC1941 to the DC2515 in isoSPI mode.

This DC2515 is the ﬁrst (or “bottom”) board of the

stack.

a. Connect a RJ45 patch cable from the DC1941 J1

RJ45 connector to the “bottom” DC2515 J2 isoSPI

A RJ45 connector.

b. Set the “bottom” DC2515 JP1, JP2, and JP4 to 1

for isoSPI communication.

c. JP3 can be 0 or 1 depending if the Discharge Timer

function is being used.

5. Connect or daisy-chain the DC2515 to another DC2515

in isoSPI mode. This DC2515 is the last (or “top”) board

of a two-board stack. More DC2515 “upper” boards can

be daisy-chained together in the same manner.

a. Connect a RJ45 patch cable from the “bot-

tom” DC2515 J1 isoSPI B RJ45 connector to the

next “upper”or “top” DC2515 J2 isoSPI A RJ45

connector.

b. Set the next “upper”or “top” DC2515 JP1, JP2, and

JP4 to 1 for isoSPI communication.

6. CAUTION! Prevent damage to the DC2515. Refer to

Table1 and conﬁrm that the cell-voltage connections to

thescrew-terminalblockmatchestheDC2515J3pinout.

a. Plug the screw-terminal blocks into the J3 cell-

voltage connectors.

7. Refertothe Software Setup section of thisdemomanual

to properly setup the PC with the Arduino IDE software

to allow communication to the DC2515 boards.

Figure7. DC1941 Typical isoSPI Connection to the “Bottom” DC2515 in a Two-Board DC2515 Stack

DC2026

DC2515

USB

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

J5 J1

DC1941

J2 J1

isoSPI B

J3 DC2515

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

isoSPI B

DC2515 F07

DEMO MANUAL DC2515A

Rev. 0

DC1941 TO DC2515 REVERSE isoSPI CONNECTION

A reverse isoSPI connection begins with the isoSPI mas-

ter connected to the last (or “top”) DC2515. Additional

DC2515 boards can be daisy-chained onto the isoSPI bus.

Communication begins from the last (or “top”) DC2515

then to the next “lower” DC2515 and, finally, to the first

(or “bottom”) DC2515.

Figure8 shows the following connections for two boards

on a stack interfaced to a PC:

1. Connect a USB cable from the PC USB port to the

DC2026 J5 connector.

2. Connectthe DC2026 tothe DC1941 isoSPI demo board.

a. Connect a 14-pin ribbon cable from the DC2026 J1

header to the DC1941 J2 header.

3. Refer to the DC1941 isoSPI Master Settings section of

this demo manual to properly setup the DC1941.

4. Connect the DC1941 to the DC2515 in isoSPI mode.

This DC2515 is the last (or “top”) board of a two-board

stack.

a. Connect a RJ45 patch cable from the DC1941 J1

RJ45 connector to the “top” DC2515 J1 isoSPI B

RJ45 connector.

b. Set the “top” DC2515 JP1, JP2, and JP4 to 1 for

isoSPI communication.

c. JP3 can be 0 or 1 depending if the Discharge Timer

function is being used.

5. Connect or daisy-chain the DC2515 to another DC2515

in isoSPI mode. This DC2515 is the ﬁrst (or “bottom”)

board of a two-board stack. More DC2515 “lower”

boards can be daisy-chained together in the same

manner.

a. Connect a RJ45 patch cable from the “top” DC2515

J2 isoSPI A RJ45 connector to the next “lower” or

“bottom” DC2515 J1 isoSPI B RJ45 connector.

b. Set the next “lower” or “bottom” DC2515 JP1, JP2,

and JP4 to 1 for isoSPI communication.

6. CAUTION! Prevent damage to the DC2515. Refer to

Table1 and conﬁrm that the cell-voltage connections to

thescrew-terminalblockmatches

theDC2515J3pinout.

a. Plug the screw-terminal blocks into the J3 cell-

voltage connectors.

7. Refertothe Software Setup section of thisdemomanual

to properly setup the PC with the Arduino IDE software

to allow communication to the DC2515 boards.

Figure8. DC1941 Reverse isoSPI Connection to the “Top” DC2515 in a Two-Board DC2515 Stack

DC2026

DC2515

USB

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

J5 J1

DC1941

J2 J1

isoSPI B

J3 DC2515

DTEN

ISOMD

JP4

JP3

JP2

JP1

isoSPI A

J2J4

isoSPI B

DC2515 F08

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