ABB ControlMaster CM10 User manual

User Guide – Basic Functionality IM/CM/B–EN Rev. H

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN

The Company

We are an established world force in the design and manufacture of instrumentation for industrial process control,

flow measurement, gas and liquid analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service

and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and

support.

The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined

with a continuous program of innovative design and development to incorporate the latest technology.

Refer to Section 7.2, page 38 Refer to Section 7.3, page 41 Refer to Section 7.4, page 49

See

Back

Cover

Refer to Section 6, page 28 Refer to Section 7.1, page 35

Loop 1 Setpoints

Local Setpoint 1 (4)

RSP Ratio

RSP Bias

Ramp Mode

Ramp Rate

Loop 1 Control

On/Off Hysteresis

Mode

Autotune

PID

Loop 1 Time Prop

Cycle Time 1

Cycle Time 2

Alarm 1 (8)

Trip

Language

Operator Templates

Page 1 (4) Template

Operator Functions

Autoscroll

Soft Key Function

Auto Manual Enable

Local Remote Enable

Alarm Ack. Enable

SP Adjust Enable

Settings

Brightness

Contrast**

Analog Inputs

Anlg Input 1 (4)

Analog Outputs

Analog Output 1 (2)

Digital I/O

Digital IO 1 (6)

Relays

Relay 1 (4)

Loop 1 Setpoints

Low Limit

High Limit

No. of Local SP’s

Local Setpoint 1

Track Mode

RSP Ratio

RSP Bias

RSP Fault Action

Default Setpoint

Ramp Mode

Ramp Rate

Select Sources

Loop 1 Control

Control Type

Control Action

On/Off Hysteresis

Autotune

PID

Loop 1 Output

Limits

Failure Actions

A/M Select Sources

Slew Rate

Loop 1 Split O/P

Min Input 1

Min OP 1

Max Input 1

Max OP 1

Min Input 2

Min OP 2

Max Input 2

Max OP 2

Loop 1 Time Prop

Cycle Time 1

Cycle Time 2

Basic Device Setup Display Input/Output Control

Menu Menu Menu Menu Menu

Exit Select Exit Select Exit Select Exit Select Exit Select

Initial Setup

App. Template

Loop 1 Output Type

Loop 1 Split O/P

Instrument Tag

Mains Freq.

Config Action

Reset to Defaults

Security Setup

Basic Password

Advanced Password

Reset Passwords

*When in Advanced Level (configuration) mode, press and hold the key to return to the standard Operator page – see Fig. 3.1, page 6

**Enabled for CM30 and CM50 only

Basic Level *Advanced Level …

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN Contents

IM/CM/B–EN Rev. H 1

Contents

1 Safety .......................................................................... 3

1.1 Electrical Safety ..................................................... 3

1.2 Symbols ................................................................ 3

1.3 Health & Safety ..................................................... 4

2 Introduction ................................................................ 5

2.1 EC Directive 89/336/EEC ...................................... 5

2.2 End of Life Disposal ............................................... 5

3 Displays, Overview ..................................................... 6

3.1 CM10 Operator Page, Icons & Keys ...................... 6

3.2 CM30 and CM50 Operator Page, Icons & Keys .... 7

4 Installation ................................................................... 9

4.1 Siting and Environmental Requirements ................. 9

4.2 Dimensions .......................................................... 10

4.3 Mounting ............................................................. 12

4.4 Jumper Links for Relay Outputs ........................... 13

4.4.1 Removing the Controller from its Case ....... 13

4.4.2 Resetting Jumper Links ............................. 14

4.5 Electrical Connections ......................................... 15

4.5.1 ControlMaster CM10

Electrical Connections ................................... 16

4.5.2 ControlMaster CM30

Electrical Connections ................................... 17

4.5.3 ControlMaster CM50

Electrical Connections ................................... 18

4.5.4 Analog Inputs ............................................ 19

4.5.5 Frequency / Pulse Input ............................. 21

4.5.6 Digital Input / Output .................................. 21

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN Contents

2IM/CM/B–EN Rev. H

5 Operator Level Menus .............................................. 23

5.1 Diagnostic Status Bar .......................................... 25

5.2 Diagnostic View ................................................... 26

5.3 Security Options .................................................. 26

5.4 Access Level ....................................................... 27

6 Basic Level ................................................................ 28

7 Advanced Level ........................................................ 35

7.1 Device Setup ....................................................... 35

7.2 Display ................................................................ 38

7.3 Input/Output ........................................................ 41

7.4 Control ................................................................ 49

7.5 Process Alarm ..................................................... 61

7.6 Communication ................................................... 63

7.7 Diagnostics .......................................................... 64

7.7.1 Diagnostic Messages ................................. 66

7.8 Device Info .......................................................... 70

8 Templates and Functionality .................................... 71

8.1 Single Loop / Single Loop

with Remote Setpoint .......................................... 71

9 PC Configuration ...................................................... 72

10 Specification ............................................................ 73

Appendix A – Digital and Analog Sources ...................80

A.1 Digital Sources .....................................................80

A.2 Analog Sources ...................................................80

Appendix B – Configuration Error Codes ....................81

Appendix C – Analog Input (Engineering) Units .......... 84

Appendix D – Output Type Assignments ....................86

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN 1 Safety

IM/CM/B–EN Rev. H 3

1Safety

Information in this manual is intended only to assist our

customers in the efficient operation of our equipment. Use of

this manual for any other purpose is specifically prohibited

and its contents are not to be reproduced in full or part

without prior approval of the Technical Publications

Department.

1.1 Electrical Safety

This equipment complies with the requirements of CEI/IEC

61010-1:2001-2 'Safety Requirements for Electrical

Equipment for Measurement, Control and Laboratory Use'

and complies with US NEC 500, NIST and OSHA.

If the equipment is used in a manner NOT specified by the

Company, the protection provided by the equipment may be

impaired.

1.2 Symbols

One or more of the following symbols may appear on the

equipment labelling:

Warning – Refer to the manual for instructions

Caution – Risk of electric shock

Functional earth (ground) terminal

Protective earth (ground) terminal

Direct current supply only

Alternating current supply only

Both direct and alternating current supply

The equipment is protected through double insulation

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN 1 Safety

4IM/CM/B–EN Rev. H

1.3 Health & Safety

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

The relevant sections of these instructions must be read carefully before proceeding.

Warning labels on containers and packages must be observed.

Installation, operation, maintenance and servicing must be carried out only by suitably trained personnel and in

accordance with the information given.

Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in

conditions of high pressure and / or temperature.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where

applicable) may be obtained from the Company, together with servicing and spares information.

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN 2 Introduction

IM/CM/B–EN Rev. H 5

2Introduction

This manual provides details for the ControlMaster CM10 (1/8DIN), CM30 (1/4DIN) and CM50 (1/2DIN) controllers with Basic

functionality.

2.1 EC Directive 89/336/EEC

In order to meet the requirements of the EC Directive 89/336/EEC for EMC regulations, this product must not be used in a

non-industrial environment.

2.2 End of Life Disposal

Controllers with Basic functionality do not contain any substance that causes undue harm to the environment and must be

disposed of in accordance with the Directive on Waste Electrical and Electronic Equipment (WEEE). They must not be disposed

of in Municipal Waste Collection.

Note.

Read all relevant sections of this guide before configuring the system or modifying system parameters.

Install and use associated equipment in accordance with the relevant national and local standards.

System configuration must be carried out only by users or personnel with approved access rights (user privileges).

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN 3 Displays, Overview

6IM/CM/B–EN Rev. H

3 Displays, Overview

3.1 CM10 Operator Page, Icons & Keys

Fig. 3.1 ControlMaster CM10 Display and Icons

PV Value

Setpoint Value

Icons

Access Level

Manual control

Mode

Local Setpoint

Remote Setpoint

Output Value

Auto Control

Mode

Operator Level

Icons

See Table 3.1

for key functions

Process Alarm

Autotune Mode

ANavigation (left) / Operator Level access key –

see page 23.

BUp / Down keys – highlight menu items and

increase / decrease displayed values.

CNavigation key (right) / programmable Soft Key –

see page 39.

Table 3.1 CM10 Front Panel Key Functions

Note. When a Soft Key option is assigned to key C, the

Advanced Level (see page 35) must be accessed using

the Operator Level access key A.

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN 3 Displays, Overview

IM/CM/B–EN Rev. H 7

3.2 CM30 and CM50 Operator Page, Icons & Keys

The ControlMaster CM30 and CM50 displays and icons are shown in Fig. 3.2.

Fig. 3.2 ControlMaster CM30 and CM50 Displays and Icons

PV Value

Bargraph

Setpoint

Value

Icons

Access

Level

Manual

Mode

Local Setpoint

Remote

Setpoint

Output

Value

Auto

Mode

Operator

Level

Icons

Adjust

– Indicates which value is adjusted

by the / keys

Process

Alarm

Autotune

ControlMaster CM10, CM30 and CM50

Universal process controllers, 1/8, 1/4and 1/2DIN 3 Displays, Overview

8IM/CM/B–EN Rev. H

The ControlMaster CM30 and CM50 front panel keys are shown in Fig. 3.3.

Fig. 3.3 ControlMaster CM30 and CM50 Front Panel Keys

B D E

ANavigation (left) / Operator Level access key –

see page 23.

BLocal / Remote setpoint mode selection key.

CUp / Down keys – navigate up / down menus and

increase / decrease displayed values.

DAuto / Manual control mode selection key.

ENavigation key (right) / programmable Soft Key –

see page 39.

Table 3.2 CM30 / CM50 Front Panel Key Functions

Note. When a Soft Key option is assigned to key E, the

Advanced Level (see page 35) must be accessed using

the Operator Level access key A.

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