ABB RDIO-01 User manual

ABB Drives

Digital I/O Extension Module

RDIO-01

User’s Manual

Digital I/O Extension Module

RDIO-01

User’s Manual

3AFE 64485733 REV B EN

EFFECTIVE: 10.2.2003

RDIO-01 User’s manual iii

Safety Instructions

Overview This chapter states the general safety instructions that

must be followed when installing and operating the

RDIO-01 Digital I/O Extension module.

The material in this chapter must be studied before

attempting any work on, or with, the unit.

In addition to the safety instructions given below, read

the complete safety instructions of the specific drive you

are working on.

General safety

instructions

WARNING! All electrical installation and maintenance

work on the drive should be carried out by qualified

electricians only.

The drive and adjoining equipment must be properly

earthed.

Do not attempt any work on a powered drive. After

switching off the mains, always allow the intermediate

circuit capacitors 5 minutes to discharge before working

on the frequency converter, the motor or the motor

cable. It is good practice to check (with a voltage

indicating instrument) that the drive is in fact discharged

before beginning work.

The motor cable terminals of the drive are at a

dangerously high voltage when mains power is applied,

regardless of motor operation.

There can be dangerous voltages inside the drive from

external control circuits even when the drive mains

power is shut off. Exercise appropriate care when

working on the unit. Neglecting these instructions can

cause physical injury or death.

Safety Instructions

iv RDIO-01 User’s manual

RDIO-01 User’s manual v

Table of contents

Safety Instructions

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-iii

General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-iii

Table of contents

Chapter 1 – Introduction

Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

What this manual contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Chapter 2 – Overview

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

The RDIO-01 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Module layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Warranty and liability information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Chapter 3 – Installation

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Removing and refitting the cover of the enclosure . . . . . . . . . . . . . . . . . . . . 3-2

Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Digital input hardware filter suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Digital input wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Node ID selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Table of contents

vi RDIO-01 User’s manual

Chapter 4 – Fault tracing

Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Option slot installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

I/O Module Adapter installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Appendix A – Technical data

RDIO-01 User’s manual 1-1

Chapter 1 – Introduction

Intended

audience

The manual is intended for the people who are

responsible for commissioning and using an RDIO-01

Digital I/O Extension module with the ACS 800 drive.

The reader is expected to have a basic knowledge of

electrical fundamentals, electrical wiring practices and

how to operate the drive.

Before you start It is assumed that the drive is installed and ready to

operate before starting the installation of the extension

module.

In addition to conventional installation tools, have the

drive manuals available during the installation as they

contain important information not included in this

manual. The drive manuals are referred to at various

points of this document.

Chapter 1 – Introduction

1-2 RDIO-01 User’s manual

What this manual

contains

This manual contains information on the wiring,

configuration and use of the RDIO-01 module.

Safety instructions are featured in the first few pages

of this manual.

Chapter 2 – Overview contains a short description of

the RDIO-01 Digital I/O Extension module, a delivery

checklist and warranty information.

Chapter 3 – Installation contains instructions for

module hardware settings, mounting and cabling.

Chapter 4 – Fault tracing explains fault tracing and

the LED indications of the RDIO-01 module.

Appendix A contains technical data.

Table of contents

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