ABB FPTC-02 User manual

—

ABB INDUSTRIAL DRIVES

FPTC-02 ATEX-certified thermistor

protection module, Ex II (2) GD (option

+L537+Q971) for ACS880 drives

User's manual

FPTC-02 ATEX-certified thermistor

protection module, Ex II (2) GD (option

+L537+Q971) for ACS880 drives

User's manual

Table of contents

1. Safety instructions

5. Mechanical installation

6. Electrical installation

8. Start-up and acceptance test

3AXD50000027782 Rev E

EFFECTIVE: 2020-02-28

Table of contents

1 Safety instructions

9Contents of this chapter ............................................................

9Use of warnings and notes .......................................................

10ATEX-certified motor thermal protection functions ...................

12Electrical safety precautions .....................................................

2 Introduction to the manual

15Contents of this chapter ............................................................

15Applicability ...............................................................................

15Compatibility .............................................................................

16Target audience ........................................................................

16Exclusion of liability ...................................................................

16Related manuals .......................................................................

18Terms and abbreviations ...........................................................

3 Hardware description

21Contents of this chapter ............................................................

21Product overview ......................................................................

21General ...............................................................................

22Operation basics .................................................................

22XFLT input (Fault) ........................................................

22XWRN input (Warning) .................................................

23Layout .................................................................................

24Markings ...................................................................................

24Module ................................................................................

24Type designation label .................................................

25ATEX markings ............................................................

25Drive ...................................................................................

25Option +Q971 ...............................................................

26SMT function ................................................................

4 Option description and instructions

29Contents of this chapter ............................................................

Table of contents 5

29Overview ...................................................................................

30Drives and modules ............................................................

30Cabinet-built drives .............................................................

31The ATEX-certified Safe disconnection function .......................

31Commissioning the drive for a motor in a hazardous area .......

31Resetting the safety function ....................................................

32Indications of the safety function ..............................................

33Fault reaction function ...............................................................

33FPTC-02 module ................................................................

33STO function in the drive/inverter modules ........................

33FSO module .......................................................................

5 Mechanical installation

35Contents of this chapter ............................................................

35Necessary tools and instructions ..............................................

35Unpacking and examining the delivery .....................................

36Installing the module .................................................................

6 Electrical installation

39Contents of this chapter ............................................................

39Warnings ...................................................................................

40Necessary tools and instructions ..............................................

40General wiring instructions .......................................................

41Terminal designations ...............................................................

41Wiring ........................................................................................

43Wiring example 1 ................................................................

44Wiring example 2 ................................................................

45Wiring example 3 ................................................................

46Wiring example 4 ................................................................

47Wiring example 5 ................................................................

7 Parameter settings

49Contents of this chapter ............................................................

49Drive / inverter ...........................................................................

52Switching frequency limitation ............................................

53Other recommended settings .............................................

6 Table of contents

53FSO module ..............................................................................

55General parameters ............................................................

56Parameters for the STO function ........................................

59Parameters for the SSE function ........................................

60FSE module and safety pulse encoder parameters ...........

62Notes ..................................................................................

62Mechanical brake control ..........................................................

8 Start-up and acceptance test

65Contents of this chapter ............................................................

65Validation of the safety functions ..............................................

65Competence .......................................................................

66Validation procedure ...........................................................

66Acceptance test reports ......................................................

67Acceptance test ........................................................................

9 Fault tracing

71Contents of this chapter ............................................................

71Reporting problems and failures related to safety functions .....

71FPTC-02 module replacement ..................................................

72Fault and warning messages ....................................................

74LEDs .........................................................................................

10 Maintenance

75Contents of this chapter ............................................................

75Safety circuit maintenance ........................................................

76Proof test interval ......................................................................

77Competence ..............................................................................

77Residual risk .............................................................................

77Intentional misuse .....................................................................

77Decommissioning ......................................................................

11 Technical data

79Contents of this chapter ............................................................

80Dimension drawing ...................................................................

80Isolation areas ...........................................................................

Table of contents 7

81Connections ..............................................................................

81Motor thermistor connection ...............................................

82STO output connection .......................................................

82Ambient conditions ....................................................................

82Safety data ................................................................................

84Safety block diagrams ...............................................................

84Two-channel configurations ................................................

85One-channel configurations ...............................................

86Response times ........................................................................

86Relevant failure modes .............................................................

87Related standards and directives .............................................

88Compliance with the European Machinery Directive ................

88Compliance with the European ATEX Directive ........................

91ATEX certificate ........................................................................

94TÜV Nord certificate ..................................................................

Further information

8 Table of contents

Safety instructions

Contents of this chapter

This chapter contains the safety instructions which you must obey

when you install, operate and do maintenance on the safety functions

of a drive.

Use of warnings and notes

Warnings tell you about conditions which can cause injury or death,

or damage to the equipment. They also tell you how to prevent the

danger. Notes draw attention to a particular condition or fact, or give

information on a subject.

The manual uses these warning symbols:

WARNING!

Electricity warning tells about hazards from electricity which

can cause injury or death, or damage to the equipment.

Safety instructions 9

WARNING!

General warning tells about conditions, other than those

caused by electricity, which can cause injury or death, or

damage to the equipment.

WARNING!

Electrostatic sensitive devices warning tells you about the risk

of electrostatic discharge which can cause damage to the

equipment.

ATEX-certified motor thermal protection functions

Only qualified specialists are permitted to install, control and maintain

the ATEX-certified motor thermal protection functions (see

EN/IEC 60079-14). Obey all safety regulations required with

application of Ex motors in Zone 1/21 (equipment category 2) or Zone

2/22 (equipment category 2 or 3).

WARNING!

Obey the safety instructions of the drive. If you ignore

them, injury or death, or damage to the equipment can

occur.

This manual does not contain the complete safety instructions of the

drive. It only includes the instructions related to the scope of this

manual. The general instructions are given in this section and the

option-specific instructions in the applicable chapter.

In addition to this manual:

• For ACS880 single drives, see the drive hardware manual

•For ACS880 air-cooled multidrives, multidrive modules and single

drive modules, see ACS880 multidrive cabinets and modules

safety instructions (3AUA0000102301 [English])

10 Safety instructions

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