ABB M10 Series User manual

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MANUAL

Motor control and protection unit

M10x User Guide

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ABB low voltage MCC with M10x is the intelligent motor

control center solution integrating protection, control,

monitoring and communication through single M10x, a

signature motor management device of ABB low voltage

switchgear business.

Main benefits of ABB MCC with M10x

• Unmatched safety for protection for personnel and plant

• Simplicity and high functionality

• Integrated communications

• Reliable solution proven by years of market experience

• Flexibility in a standardized solution

• Less spare starter module types

• Rapid fault detection and rectification

• Easy integrate and access to digital service

• Fully integrated into ABB AbilityTM CMES condition monitor-

ing solution

07. Configurable Inputs and Outputs

09. Operator panel MDx

08. Monitoring and reporting

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Contents

01. General 04

02. Product overview 08

03. Installation and wiring 10

04. Motor starters control 22

05. Protection functions 40

06. Control access 61

10.Communication interface 86

11.Parameterization 90

12. Fault messages and troubleshoot 91

13. Appendix A: technical data 95

4MOTOR CONTROL AND PROTECTION UNIT M10X USER GUIDE

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01. General

Target group

This manual provides information on the

internal parameters of M10x for the purpose of

understanding, engineering, testing, system

integration or commissioning of the product.

Each chapter consists of brief explanations of the

functions, the relevant parameters and the

parameter descriptions, along with ranges.

Default values of all parameters are listed in

appendix: Factory settings for M10x.

Examples and further explanations are provided

for user reference in parameterization.

The electrical warning icon indicates the presence of a hazard that could result in electrical shock.

The warning icon indicates the presence of a hazard that could result in personal injury.

The caution icon indicates important information or warnings related to the concept discussed in the text. It might

indicate the presence of hazard that could result on corruption of software or damage to equipment/property.

The information icon alerts the reader to pertinent facts and conditions.

The tip icon indicates advice on, for example, how to design your project or how to use a certain function

Use of warning, caution, information and tip

icon

This publication includes Warning, Caution, and

Information icons where appropriate to point out

safety related or other important information. It

also includes Tip icons to point out useful hints to

the reader. The corresponding symbols should be

interpreted as listed on the table below.

Although Warning notices are related to personal

injury, and Caution notices are associated with

equipment or property damage, it should be un-

derstood that the operation of damaged equip-

ment could, under certain operational condi-

tions, result in impaired process performance

leading to personal injury or death. It is, there-

fore, imperative that you comply fully with all

Warning and Caution notices.

01.GENERAL

Terminology

List of terms, acronyms, abbreviations and definitions used in the document:

Abbreviation Term Description

Alarm Alarm is defined as status transition from any state to abnormal state.

Status transition to abnormal state can be data crossing over the

predefined alarm limit.

DCS Distributed control system High level distributed control system

Local hardwiring A control access term describing that the M10x accepts its

commands from the hardwired inputs when the local control

authority is enabled.

PCS Process control system High level process control system

MODBUS Fieldbus communication protocol

MODBUS RTU Fieldbus communication protocol

PROFIBUS-DP Fieldbus communication protocol with cyclic data transfer (V0).

PROFIBUS-DP/V1 Fieldbus communication protocol, extension of PROFIBUS-DP allowing

acyclic data transfer and multi master (V1)

PTC Positive temperature coefficient PTC thermistors are semiconductor elements with a very high positive

temperature coefficient.

RCU Remote control unit Local control unit with pushbutton and indicator to operate a device (eg,

motor) from field level.

Remote fieldbus A control access term describing that the M10x accepts its commands

from the fieldbus inputs when the remote control authority is enabled.

RS485 Communication interface standard from EIA (Electronics Industries

Association, USA), operating on voltages between 0V and +5V. RS-485 is

more noise resistant than RS- 232C, handles data transmission over longer

distances, and can drive more receivers.

STP Shielded twisted pair A type of cable commonly used for signal transmission.

TOL Thermal overload

protection

Protection against overheated caused by overload

Trip A consequence of an alarm activated or an external trip command from

another device to stop the motor or trip the circuit breaker.

MCC Motor control center Common term for a switchgear used for motor control and protection.

SOE Sequence of events A record of events with time stamp.

6MOTOR CONTROL AND PROTECTION UNIT M10X USER GUIDE

Related documentation

1TNC 911112 M10x User Guide

1TNC 911507 M10x-P PROFIBUS Protocol Implementation

1TNC 911505 M10x-M Modbus Protocol Implementation

1TNC 911104 MCUSetup User Guide

1TNC928239 M10x -TCP User Guide

Related System Version

The content of this document is related to M10x products (1TNA920xx) with the following hardware and

firmware version release:

HW FW

M10x-M 24VDC 2.0 3.5

M10x-M 110VAC 1.0 3.5

M10x-M 240VAC 1.0 3.5

M10x-P 24VDC 3.2 5.4

M10x-P 110VAC 1.0 5.4

M10x-P 240VAC 5.2 5.4

MD21 1.0 2.3

MD31 1.0 1.1

EM01 1.0 1.1

Revision Description of change Date

D0201 Initial Edition 10/2003

D0202 Product revisions 10/2005

D0203 Revise COM terminals; Revise terminology of

control authority. Revise earth fault setting.

10/2007

D0204 Template changed as per BU Guideline. 10/2010

D0205 Released for M10x products with new hardware,

suitable for both M10x-M and M10x-P

01/2013

D0206 Feature "Ready to start" is added to DO 07/2013

D0207 Add in Phase sequence protection and more

DO functions, modify main switch supervision

function.

09/2016

D0208 Add in insertion cycle supervision, external VT

setting and M10x-TCP with EM01 module

02/2020

Until further notice, this document is also applicable for future firmware versions other than those listed

above.

The described functions are designed but may not be fully implemented in all details. Please refer to the

release notes regarding possible restrictions.

Document revision history

01.GENERAL

New features available in enhanced products (1TNA920xxx)

In comparison with classic products (1TNA911xx)

General features

1 One single type of integrated CT ranging from 0.24~63A replaces all 6 types of CTs in previous

products.

2 Products with options for 110VAC or 240VAC power supply and DI types are available in addition to

24VDC option.

3 Additional SOE function in M102 provides event recorder data up to 256 events with time stamp.

4 Products in the same categories are made with the same features and functionalities and are

only different in power supply and communication interface from each type. For example, M101's

range of products has identical functionalities regardless of different types of power supply and

interfaces, such as M101-M 24VDC, M101-P 240VAC, etc.

Physical dimension

1 Main unit dimension remains the same as previous revision. MDx panel is slightly larger in width

and length (both 3mm extra) while cutout dimension remains the same.

Control features

1 Contactor feeder and contactor feeder/RCU are added into starter types.

2 Two separate start types are available for two-speed starters. NR_2N is for two-speed motor with

separate windings while NR_2N Dahlander is for Dahlander connection motor.

3 Control logic in NR_softstarter and REV_softstarter are modified slightly.

4 Control authority feature in M10x-M has been revised to be identical to M10x-P.

Digital inputs and outputs

1 All DIs in M10x are configurable and also selectable with NO or NC.

2 E-stop, Limit 1, Limit 2, External trip input control definition has been revised.

3 More features are added to DOs.

Protection

1 Long start protection is available to provide stall protection during motor startup.

2 Options are provided to enable or disable TOL protection during motor startup.

3 PTC short circuit protection and PTC open circuit protection are available.

Communication

1 Additional communication speeds are available for MODBUS: 38400 bps and 57600 bps.

2 Additional communication option Modbus TCP is added in.

Measuring and monitoring

1 Additional running data are monitored such as current phase unbalance, thermistor resistor, time

to TOL trip, time to TOL reset, startup time, DI status.

2 Phase-to-phase instead of phase-to-neutral voltage is directly measured.

Maintenance

1 More maintenance features are implemented, including providing number of trips, SOE with time

stamp, etc.

Operator panel MDx

1 MDx is provided as IP54.

2 Color and function of LEDs are selectable.

3 Messages on MD21 are selectable.

4 Multiple languages are supported including , English and Chinese.

5 Parameter setting via MD21 is available.

6 Parameter setting port on MDx is mini USB connector in lieu of USB connector.

8MOTOR CONTROL AND PROTECTION UNIT M10X USER GUIDE

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02. Product overview

Introduction

M10x is an intelligent motor control and

protection device based on current measurement

or current measurement and voltage

measurement. It is designed to be integrated with

with ABB Low Voltage switchgear MNS® and

NeoGearTM . ABB Low voltage switchgear with

M10x device provides customer a simply but intelli-

gent motor control center solution.

M10x device have measuring, monitoring, motor

protection and controlling functions built in one

single unit. By configuring of parameters to the

device, M10x device is customized and engineered

with application specific motor protection, moni-

toring and controlling features to serve different

industry process. Each motor starter is usually

managed by one M10x device with standard di-

mension regardless different available functions.

Available with communication interfaces

(PROFIBUS DP, MODBUS RTU and TCP), M10x inte-

grates smoothly and efficiently into industrial

control and plant management systems. Every in-

dividual M10x device can be accessed and interro-

gated to determine both actual and operating pa-

rameters. Fast response time for alarm or trip sta-

tus makes real time control of a complete process

possible. Statistical recording of running hours

and number of operations assists with predictive

maintenance scheduling.

For AC motor and the operated installations this

means:

• Reliable protection

• Maximum utilization

• Continuous supervision

• Flexibility

Product Variants

M101 basic version

M102 advanced version

M10x-M Modbus RTU type

M10x-P Profibus type

M10x-TCP Modbus TCP type

M10x 24VDC

M10x 110VAC

M10x 240VAC

Components Description

Main unit

The main unit is constructed with two parts: the

electronics of the motor control unit and the

integrated CT. Main unit is a one type device with

the integrated CT range starting from 0.24 to

63A. For motor ratings 63A ~6300A,

interposing CTs are required. (Fig 01)

Operator panel MD21/MD31

The operator panel is the user interface mounted

on the front door or drawer. With control buttons,

LED, LCD module (MD21 only), MD21/MD31

provides functions for motor control, supervision

and parameterizing. One operator panel is pro-

vided for each main unit upon request.(Fig 01)

02.PRODUCT OVERVIEW

Analogue Output Module AO11

Analogue output module AO11 is an optional

add-on module to main unit, providing one

channel 0-20mA or 4-20mA analogue output.

Details of AO11 module including how to do the

configuration is provided in a separate

document, 1TNC 920204 M10x AO Module User

Guide.

M10x-TCP Ethernet module EM01

Ethernet module EM01 is the dedicated

Modbus TCP interface to M10x-TCP. It provides

two Ethernet ports. Details of M10x-TCP is de-

scribed in 1TNC 928239 M10x-TCP User Guide.

M10x material

The enclosure of the M10x is made of

polycarbonate. Flammability rating of the

material is UL 94 V-0 and material is halogen free.

Color of the enclosure is RAL 7012.

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01 M10x and MD21

10 MOTOR CONTROL AND PROTECTION UNIT M10X USER GUIDE

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03. Installation and wiring

Dimensions

Basic dimension of M10x

W x H x D=110mm x 140mm x 75mm

Typical installation of M10x

Vertical DIN rail or vertical screw mounting on

horizontal plate

Basic dimension of MD21

W x H x D=91mm x 75mm x 24.3mm

Mounting dimension of MD21

W x H=84mm x 68mm

Basic dimension of MD31

W x H x D=88mm x 50mm x 24.3mm

Mounting dimension of MD31

W x H=84mm x 46mm

For installation details of M10x and

MDx, see installation manual.

MD31

M10x

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02 M10x in 8E/4 module

Main unit is designed with a mounting rail

fixed to the bottom of the device for easy

vertical DIN rail mounting.

Screws and other mounting accessories also

provide for vertical and horizontal screw

mounting.

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