ABB ACS880-04F User manual

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ABB INDUSTRIAL DRIVES

ACS880-04F drive modules

Quick installation guide

English. . . . . . . . 3

Dansk . . . . . . . . 9

Deutsch . . . . . . 15

Español . . . . . . 21

Suomi . . . . . . . 27

Français. . . . . . 33

Italiano. . . . . . . 39

Dutch . . . . . . . . 45

Polski. . . . . . . . 51

Português . . . . 57

Русский . . . . . . 63

Svenska. . . . . . 69

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List of related manuals

You can find manuals and other product documents in PDF format on the Internet at

www.abb.com/drives/documents.

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Drive/converter/inverter safety instructions Multilingual code:

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ACS880-04F drive modules hardware manual 3AXD50000034664

ACS880-04F drive modules quick installation guide 3AXD50000044913

ACx-AP-x Assistant control panels user’s manual 3AUA0000085685

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3AUA0000136205

FSO-12 safety functions module user’s manual 3AXD50000015612

FSO-21 safety functions module user’s manual 3AXD50000015614

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Sine filters hardware manual 3AXD50000016814

Manuals and quick guides for I/O extension modules, fieldbus

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ACS880-04 manuals

3AXD50000044913 Rev D

MUL

EFFECTIVE: 2021-03-23

EN – Quick installation guide 3

EN – Quick installation guide

Contents of this guide

This guide tells you briefly how to install the drive module into a cabinet. For more detailed

instructions, engineering guide lines, technical data and complete safety instructions, see

the hardware manual (www.abb.com/drives: Select Document Library and search for

document number 3AXD50000034664 [English]).

Obey the safety instructions

See figure Aon page 85. If you ignore these instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully.

WARNING! If you are not a qualified electrician, do not do installation or

maintenance work. Go through these steps before you begin any installation or

maintenance work.

1. Clearly identify the work location and equipment.

2. Disconnect all possible voltage sources. Make sure that re-connection is not possible.

Lock out and tag out.

•Open the main disconnecting device of the drive.

•Open the charging switch if present.

•Open the disconnector of the supply transformer. (The main disconnecting device

in the drive cabinet does not disconnect the voltage from the AC input power

busbars of the drive cabinet.)

•Open the auxiliary voltage switch-disconnector (if present), and all other possible

disconnecting devices that isolate the drive from dangerous voltage sources.

•If you have a permanent magnet motor connected to the drive, disconnect the

motor from the drive with a safety switch or by other means.

•Disconnect all dangerous external voltages from the control circuits.

•After you disconnect power from the drive, always wait 5 minutes to let the

intermediate circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

5. Measure that the installation is de-energized. If the measurement requires removal or

disassembly of shrouding or othercabinetstructures, obey thelocallaws and regulations

4 EN – Quick installation guide

applicable to live working (including – but not limited to – electric shock and arc

protection).

•Before and after measuring the installation, verify the operation of the voltage

tester on a known voltage source.

•Make sure that the voltage between the drive input power terminals (L1, L2, L3)

and the grounding (PE) busbar is zero.

•Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W)

and the grounding (PE) busbar is zero.

•Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) and

the grounding (PE) terminal is zero.

6. Install temporary grounding as required by the local regulations.

7. Ask the person in control of the electrical installation work for a permit to work.

Select the power cables

•Current: Select a cable capable of carrying the maximum load current and suitable for

the prospective short-circuit provided by the supply network. The method of

installation and ambient temperature affect the cable current carrying capacity. Obey

local regulations and laws.

•Temperature: For an IEC installation, select a cable rated for at least 70 °C (158 °F)

maximum permissible temperature of conductor in continuous use. For North America,

select a cable rated for at least 75 °C (167 °F).

•Voltage: 600 V AC cable is accepted for up to 500 V AC. 750 V AC cable is accepted

for up to 600 V AC. 1000 V AC cable is accepted for up to 690 V AC.

For typical power cable sizes, see chapter Technical data and references (page 75).

Ensure the cooling

See table on page 79 for the losses and the cooling air flow through the drive. The allowed

operating temperature range of the drive without derating is -15 to +40 °C.

Make sure that the drive is compatible with the grounding

system

The standard drive with no EMC filter and the ground-to-phase varistors connected can be

installed to a symmetrically grounded TN-S system. If you install the drive to another system,

you may need to disconnect the EMC filter and ground-to-phase varistors. See ACS880

frames R1 to R11 EMC filter and ground-to-phase varistor disconnecting instructions

(3AUA0000125152 [English]).

WARNING! Do not install the drive with EMC filter options +E200 and +E202 to a

system that the filter is not suitable for. This can cause danger, or damage the

drive.

WARNING! Do not install the drive with the ground-to-phase varistor connected to

a system that the varistor is not suitable for. If you do, the varistor circuit can be

damaged.

EN – Quick installation guide 5

Corner-grounded and midpoint-grounded 525…690 V delta systems

WARNING! Do not install the drive on a 525...690 V corner-grounded or midpoint-

grounded delta system. Disconnecting the EMC filter and ground-to-phase varistor

does not prevent damage to the drive.

Protect the drive and input power cables

See table on page 79.

Install the drive module into a cabinet

See figure Bon page 85:

See figure Con page 85:

•Remove the sheeting from the clear plastic shrouds from both sides.

See figure Don page 85:

•Install the top metallic shroud to the drive module.

•Install the back shrouds to the drive module.

Measure the insulation of the power cables and the motor

Measure the insulation of the input cable according to local regulations before you connect

it to the drive.

See figure Fon page 86. Ground the motor cable shield at the motor end. For minimal

interference, make a 360-degree grounding at the cable lead-through, or keep the pig tail

short.

Measure the insulation of the motor and motor cable when the motor cable is

disconnected from the drive, see figure Gon page 86. Measure the insulation resistance

between each phase conductor and then between each phase conductor and the

Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation

resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F).

For the insulation resistance of other motors, consult the manufacturer’s instructions.

Note: Moisture inside the motor casing will reduce the insulation resistance. If you suspect

moisture, dry the motor and repeat the measurement.

6 EN – Quick installation guide

Connect the power cables and install the shrouds

Step Task (motor cables) Figure Page

1 Install the grounding terminal to the drive module base. H86

2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at

the cabinet lead-through

I86

3 Connect the twisted shields of the motor cables to the grounding terminal. J86

4 Screw in and tighten the insulators to the drive module by hand. Install the

T3/W2 connection terminal to the insulators.

WARNING! Do not use longer screws or bigger tightening

torque than given in the installation drawing. They can damage

the insulator and cause dangerous voltage to be present at the

module frame.

K86

5 Connect the phase T3/W2 conductors to the T3/W2 terminal. L86

6 Install the T2/V2 connection terminal to the insulators. See the warning in step

7 Connect the phase T2/V2 conductors to the T2/V2 connection terminal. - -

8 Install the T1/U2 connection terminal to the insulators. See the warning in step

9 Connect the phase T1/U2 conductors to the T1/U2 terminal. - -

10 • Step drill carefully sufficiently big holes to the inner clear plastic shrouds for

the motor cables to the connected. Smooth the hole edges. Cut the shroud

from the holes to the edge to make it possible to put the shroud around the

cables.

• Remove the plastic sheeting from the shrouds from both sides.

M87

• Install the inner clear plastic shrouds around the motor cables. N87

11 Remove the plastic sheeting from the outer clear plastic shroud from both

sides. Install the shroud to the drive module.

P87

12 Install the lower front cover to the drive module. P87

Step Task (input cables) Figure Page

1 Ground the input cable shields (if present) 360 degrees at the cabinet lead-

through.

2 Connect the twisted shields of the input cables and separate ground cable (if

present) to the cabinet grounding busbar.

3 Step drill carefully sufficiently big holes to the lead-through clear plastic shroud

for the cables to the connected. Align the holes in the vertical direction

according to the alignment holes in the shroud. Smooth the hole edges.

Remove the plastic sheeting from both sides of the shroud.

Attach the cables firmly to the cabinet frame to prevent chafing against the

hole edges.

O87

4 Put the conductors of the input cables through the drilled holes in the clear

plastic shroud.

Q87

5 Connect the input power cable conductors to the L1/U1, L2/V1 and L3/W1

connection busbars.

R87

6 Move the lead-through clear plastic shroud along input cables to its final

position. Install the front clear plastic shroud and upper front cover. Remove

the cardboard protective covering from the drive module air outlet.

S88

7 Cut the hole for the lead-through clear plastic shroud in the side clear plastic

shroud. Install the side and top clear plastic shrouds to the drive module.

T88

EN – Quick installation guide 7

Connect the control cables

See figure Uon page 88.

1. Disconnect the control panel cable from connector X13 on the control unit.

2. Loosen the mounting screws of the control panel holder and take the holder off.

3. Install the control cable grounding clamp plate to the control unit.

4. Connect the power supply, BGDR and fiber optic cables to the control unit.

5. Attach the control unit, for example, to a DIN rail.

6. Connect the power supply and BGDR cables to the drive module BPOW and BGDR

terminals. Connect the fiber optic cables to the SOIA terminals.

7. Ground the outer shields of all external control cables 360 degrees at the cabinet lead-

through.

8. Ground the pair-cable shields of external control cables to a grounding clamp below

the control unit. Leave the other end of the shields unconnected or ground them

indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

9. Connect the conductors to the appropriate terminals of the control unit.

10. Wire the optional modules if included in the delivery.

11. Connect the control panel cable to connector X13.

12. Put the control panel holder on the control unit. Put the control panel to the recess if

removed.

Default I/O connections

The default I/O connections of the Factory macro of the ACS880 primary control program

are shown below.

Wire sizes and tightening torques of the control board terminals: 0.5 … 2.5 mm2

(24…12 AWG) and 0.5 N·m (5 lbf·in) for both stranded and solid wiring.

8 EN – Quick installation guide

Relay outputs XRO1…XRO3

Ready

250 V AC / 30 V DC

2 A

NO 13

COM 12

NC 11

Running

250 V AC / 30 V DC

2 A

NO 23

COM 22

NC 21

Faulted(-1)

250 V AC / 30 V DC

2 A

NO 33

COM 32

NC 31

External power input XPOW

24 V DC, 2 AGND 2

+24VI 1

Reference voltage and analog inputs J1, J2, XAI

AI1/AI2 current/voltage selection AI1: U AI2: U

AI1: I AI2: I

By default not in use.

0(4)…20 mA, Rin = 100 ohm

AI2- 7

AI2+ 6

Speed reference

0(2)…10 V, Rin > 200 kohm

AI1- 5

AI1+ 4

Ground AGND 3

-10 V DC, RL1…10 kohm -VREF 2

10 V DC, RL1…10 kohm +VREF 1

Analog outputs XAO

Motor current 0…20 mA, RL< 500 ohm AGND 4

AO2 3

Motor speed rpm 0…20 mA, RL< 500 ohm AGND 2

AO1 1

Drive-to-drive link J3, XD2D

Drive-to-drive link termination ON OFF

Drive-to-drive link

Shield 4

BGND 3

Safe torque off XSTO

Both circuits must be closed for the drive to start.The drawing

shows the connection of a safety circuit through safety

contacts. If STO is not used, leave the factory-installed

jumpers in place. See also section Safe torque off (STO)

IN2 4

IN1 3

SGND 2

OUT 1

Digital inputs XDI

By default not in use. DI6 6

Constant speed 1 select (1 = on) DI5 5

Acceleration & deceleration select DI4 4

Reset DI3 3

Forward (0) / Reverse (1) DI2 2

Stop (0) / Start (1) DI1 1

Digital input/outputs XDIO

Output: Running DIO2 2

Output: Ready DIO1 1

Ground selection J6

Auxiliary voltage output, digital input interlock XD24

Digital input/output ground DIOGND 5

+24 V DC 200 mA 1) +24VD 4

Digital input ground DICOM 3

+24 V DC 200 mA 1) +24VD 2

Run enable DIIL 1

Safety functions module connection X12

Control panel connection X13

Memory unit connection X205

Fault

1) Total load capacity of

these outputs is 4.8 W

(200 mA / 24 V) minus the

power taken by DIO1 and

DIO2.

DA – Hurtig installationsvejledning 9

DA – Hurtig

installationsvejledning

Indholdet i denne vejledning

Denne vejledning giver dig en kortfattet vejledning til, hvordan du kan installere

frekvensomformermodulet i et kabinet. Hvis du vil se mere detaljerede instruktioner,

tekniske retningslinjer, tekniske data og komplette sikkerhedsinstruktioner, kan du se

hardwaremanualen (www.abb.com/drives: Vælg Document Library, og søg efter

dokumentnummer 3AXD50000034664 [på engelsk]).

Overhold sikkerhedsinstruktionerne

Se figur Apå side 85. Hvis disse instruktioner ignoreres, kan det resultere i personskader,

dødsfald eller skade på udstyret.

ADVARSEL! Håndter frekvensomformermodulet forsigtigt.

ADVARSEL! Installations- eller vedligeholdelsesarbejde må kun udføres af

uddannede elektrikere. Følg disse trin, inden installations- eller

vedligeholdelsesarbejde påbegyndes.

1. Identificer arbejdsstedet tydeligt.

2. Frakobl alle strømkilder.

•Åbn frekvensomformerens hovedafbryder.

•Hvis afbryderen til forsyningstransformeren åbnes som hovedafbryder til

frekvensomformeren, er der stadig strøm i frekvensomformerens

indgangseffektskinner.

•Sørg for, at gentilkobling ikke er mulig. Lås afbryderne i åben position, og fastgør

en advarsel til dem.

•Frakobl eventuelle eksterne strømkilder fra styrekredsene, inden der udføres

arbejde på styrekablerne.

•Efter at strømmen til frekvensomformeren er afbrudt, skal du altid vente i 5

minutter på, at kondensatorerne i mellemkredsen aflades, inden du fortsætter

3. Beskyt eventuelle andre strømførende dele i arbejdsområdet mod kontakt.

4. Tag særlige forholdsregler, når der arbejdes i nærheden af ikke-isolerede ledere.

10 DA – Hurtig installationsvejledning

5. Kontroller, at installationen ikke er strømførende.

•Brug et multimeter med en impedans på mindst 1 Mohm.

•Sørg for, at spændingen mellem frekvensomformermodulets indgangs-

effektterminaler (L1/U1, L2/V1, L3/W1) og jordskinnen (PE) er tæt på 0 V.

•Sørg for, at spændingen mellem frekvensomformermodulets terminaler UDC+ og

UDC- og jordskinnen (PE) er tæt på 0 V.

6. Installer midlertidig jordforbindelse som påkrævet i henhold til lokale bestemmelser.

7. Bed om tilladelse til at arbejde fra den person, der er ansvarlig for det elektriske

installationsarbejde.

Vælg effektkabler

Vælg en størrelse til kablerne i henhold til lokale forskrifter til at bære den nominelle strøm,

der er anført på mærket med typebetegnelsen på din frekvensomformer.

Sørg for kølingen

Se tabel på side 79 for tabene og gennemstrømning af kølende luft i frekvensomformeren.

Frekvensomformerens tilladte driftstemperaturområde uden reduktion er -15 til +40 °C.

Beskyt frekvensomformeren og netkabler

Se tabel på side 79.

Installer frekvensomformermodulet i et kabinet.

Se figur Bpå side 85.

Se figur Cpå side 85:

•Fjern beskyttelsen fra de gennemsigtige plastikafdækninger på begge sider.

Se figur Dpå side 85:

•Monter metaltopafdækning på frekvensomformermodulet.

•Monter bagsideafdækning på frekvensomformermodulet.

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