ABB ACS880-34 User manual

ABB industrial drives

Quick installation guide

ACS880-34 drive modules

(132 to 400 kW, 200 to 450 hp)

English . . . . . . . 3

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section

Document library on the Internet on the inside of the back cover. For manuals not available in the

Document library, contact your local ABB representative.

The code below opens an online listing of the manuals applicable to this product.

Drive hardware manuals and guides Code (English)

Drive/converter/inverter safety instructions Multilingual code:

3AXD50000037978

ACS880-34 drive modules (132 to 400 kW, 200 to 450 hp)

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3AXD50000035191

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Drive firmware manuals and guides

ACS880 primary control program firmware manual 3AUA0000085967

Quick start-up guide for ACS880 drives with primary

control program

3AUA0000098062

ACS880 IGBT supply control program firmware manual 3AUA0000131562

Option manuals and guides

DPMP-01 mounting platform for ACS-AP control panel

installation guide

3AUA0000100140

DPMP-02/03 mounting platform for ACS-AP-X control

panels installation guide

3AUA0000136205

FSO-12 safety functions module user’s manual 3AXD50000015612

ACS880 ATEX-certified Safe disconnection function

application guide

3AUA0000132231

FOCH du/dt filters hardware manual 3AFE68577519

Sine filters hardware manual 3AXD50000016814

Manuals and quick guides for I/O extension modules,

fieldbus adapters, etc.

ACS880-34 manuals

3AXD50000212453 Rev A

MUL

EFFECTIVE: 2018-03-23

EN – Quick installation guide 3

EN – Quick installation guide

Contents of this guide

This guide tells you briefly how to install the drive module into a 800 mm wide Rittal TS 8

cabinet. For installation examples in different cabinets and more detailed instructions,

engineering guide lines, technical data and complete safety instructions, see the hardware

manual (www.abb.com/drives: Select Document Library and search for document number

3AXD50000035191 [English]).

Obey the safety instructions

See figures on page 9. If you ignore these instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully. Open the support legs by pressing

each leg a little down and turning it aside (1, 2).

Do not tilt the drive module. It is heavy and its center of gravity is high. The

module will overturn from a sideways tilt of 5 degrees. Do not leave the module

unattended on a sloping floor.

To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet

frame before you push the module into the cabinet. Work carefully preferably with help

from another person. Keep a constant pressure with one foot on the base of the module to

prevent the module from falling on its back.

WARNING! If you are not a qualified electrical professional, do not do installation

or maintenance work. Go through these steps before you begin any installation or

maintenance work.

1. Clearly identify the work location.

2. Disconnect all possible voltage sources.

•Open the main disconnector of the drive.

•Open the disconnector of the supply transformer as the main disconnector of the

drive does not remove the voltage from the input busbars of the drive.

•Make sure that reconnection is not possible. Lock the disconnectors to open

position and attach a warning notice to them.

•Disconnect any external power sources from the control circuits before you do

work on the control cables.

•After you disconnect the drive, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

4 EN – Quick installation guide

5. Measure that the installation is de-energized.

•Use a multimeter with an impedance of at least 1 Mohm.

•Make sure that the voltage between the drive module input power terminals

(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.

•Make sure that the voltage between the drive module UDC+ and UDC- terminals

and the grounding (PE) terminal is close to 0 V.

6. Install temporary grounding as required by the local regulations.

7. Ask for a permit to work from the person in control of the electrical installation work.

Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive.

Ensure the cooling

See table on page 9 for the losses and the cooling air flow through the drive. The allowed

operating temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cables

See table on page 9.

Installing the drive module and LCL filter module into a

cabinet

See appendix Step-by-step drawings for an installation example of standard drive

configuration in Rittal TS 8 800 mm wide cabinet.

•Attach the plinth to the floor.

•Attach the cabinet frame to the plinth.

•Make the bottom plate with 360-degree grounding entries for power cables.

•Attach the bottom plate to the cabinet.

•Attach the punched section to the back of the cabinet frame.

•Attach the mounting brackets to the punched section.

•Install the pedestal to the LCL filter module.

•Install the cooling fan to the LCL filter module.

•Attach the LCL filter module pedestal guide plate to the cabinet bottom plate.

•Attach the telescopic insertion ramp to the pedestal guide plate.

•To prevent the LCL filter module from falling, attach its lifting lugs with chains to the

cabinet frame.

•Push the LCL filter module carefully into the cabinet along the telescopic insertion

ramp. Work preferably with help from another person as shown below. Keep a

EN – Quick installation guide 5

constant pressure with one foot on the base of the module to prevent the module from

falling on its back

•Unfasten the insertion ramp and attach the LCL filter module to bottom plate.

•Attach the drive module pedestal guide plate to the cabinet bottom plate.

•Attach the telescopic insertion ramp to the pedestal guide plate.

•Remove the sheeting from the clear plastic shrouds of the drive module from both

sides.

•Install the top metallic shroud to the drive module.

•Install the back shrouds to the drive module.

•To prevent the drive module from falling, attach its lifting lugs with chains to the cabinet

frame.

•Push the drive module carefully into the cabinet along the telescopic insertion ramp.

Work preferably with help from another person. Keep a constant pressure with one

foot on the base of the module to prevent the module from falling on its back.

•Unfasten the insertion ramp and attach the drive module to the bottom plate.

•Attach the LCL filter module and drive module to the punched section.

•Attach LCL filter module to the side of drive module from top and bottom. Reinstall the

cover.

•Connect the LCL filter busbars to the drive module busbars with the connecting

busbars.

•Connect the LCL filter fan power supply cable to connector FAN3:LCL.

•Connect the power cables and install the shrouds as described in section Connecting

the power cables and installing the shrouds.

•Install the external control unit and connect the control cables.

•Install the air baffles.

Connecting the power cables and installing the shrouds

Step Task (motor cables)

1 Install the grounding terminal to the drive module base.

2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at the cabinet entry.

3 Connect the twisted shields of the motor cables to the grounding terminal.

3AUA0000088632

6 EN – Quick installation guide

4 Screw in and tighten the insulators to the drive module by hand. Install the T3/W2 connection

terminal to the insulators.

WARNING! Do not use longer screws or bigger tightening torque than given in the

installation drawing. They can damage the insulator and cause dangerous voltage to

be present at the module frame.

5 Connect the phase T3/W2 conductors to the T3/W2 terminal.

6 Install the T2/V2 connection terminal to the insulators See the warning in step 4.

7 Connect the phase T2/V2 conductors to the T2/V2 connection terminal.

8 Install the T1/U2 connection terminal to the insulators. See the warning in step 4.

9 Connect the phase T1/U2 conductors to the T1/U2 terminal.

10 Remove the plastic sheeting from the output clear plastic shrouds from both sides.

11 Install the shrouds to the drive module.

12 Install the lower front cover to the drive module.

Step Task (input cables)

1 Ground the input cable shields (if present) 360 degrees at the cabinet entry.

2 Connect the twisted shields of the input cables and separate ground cable (if present) to the cabinet

grounding busbar.

3 Step drill carefully sufficiently big holes to the entry clear plastic shroud for the cables to the

connected. Align the holes in the vertical direction according to the alignment holes in the shroud.

Smooth the hole edges.

Remove the plastic sheeting from both sides of the shroud.

Attach the cables firmly to the cabinet frame to prevent chafing against the hole edges.

4 Put the conductors of the input cables through the drilled holes in the clear plastic shroud.

5 For drive modules without option +H370: Connect the input cable conductors to the drive module

L1/U1, L2/V1 and L3/W1 connection busbars, Go to step 12.

For option +H370: Do steps 6 to 11.

6Screw in and tighten the insulators to the drive module by hand. Install the L1/U1 connection

terminal to the insulators.

WARNING! Do not use longer screws or bigger tightening torque than given in the

installation drawing. They can damage the insulator and cause dangerous voltage to

be present at the module frame.

7Connect the L1/U1 conductors to the L1/U1 connection terminal.

8Install the L2/V1 connection terminal to the insulators. See the warning in step 5.

9Connect the L2/V1 conductors to the L2/V1 connection terminal.

10 Install the L3/W1 connection terminal to the insulators. See the warning in step 5.

11 Connect the L3/W1 conductors to the L3/W1 connection terminal.

12 Install the entry clear plastic shroud. Install the front clear plastic shroud and upper front cover.

Remove the cardboard protective covering from the drive module air outlet.

13 Install the side and top clear plastic shrouds to the drive module.

Step Task (motor cables)

EN – Quick installation guide 7

Default I/O connections

The default I/O connections of the Factory macro of the ACS880 primary control program

are shown below.

Wire sizes and tightening torques of the control board terminals: 0.5 … 2.5 mm2

(24…14 AWG) and 0.5 N·m (4 lbf·in) for both stranded and solid wiring.

8 EN – Quick installation guide

Relay outputs XRO1…XRO3

Ready

250 V AC / 30 V DC

2 A

NO 13

COM 12

NC 11

Running

250 V AC / 30 V DC

2 A

NO 23

COM 22

NC 21

Faulted(-1)

250 V AC / 30 V DC

2 A

NO 33

COM 32

NC 31

External power input XPOW

24 V DC, 2 AGND 2

+24VI 1

Reference voltage and analog inputs J1, J2, XAI

AI1/AI2 current/voltage selection AI1: U AI2: U

AI1: I AI2: I

By default not in use.

0(4)…20 mA, Rin = 100 ohm

AI2- 7

AI2+ 6

Speed reference

0(2)…10 V, Rin > 200 kohm

AI1- 5

AI1+ 4

Ground AGND 3

-10 V DC, RL 1…10 kohm -VREF 2

10 V DC, RL 1…10 kohm +VREF 1

Analog outputs XAO

Motor current 0…20 mA, RL < 500 ohm AGND 4

AO2 3

Motor speed rpm 0…20 mA, RL< 500 ohm AGND 2

AO1 1

Drive-to-drive link J3, XD2D

Drive-to-drive link termination ON OFF

Drive-to-drive link

Shield 4

BGND 3

Safe torque off XSTO

Safe torque off. Both circuits must be closed for

the drive to start.

IN2 4

IN1 3

SGND 2

OUT 1

Digital inputs XDI

By default not in use. DI6 6

Constant speed 1 select (1 = on) DI5 5

Acceleration & deceleration select DI4 4

Reset DI3 3

Forward (0) / Reverse (1) DI2 2

Stop (0) / Start (1) DI1 1

Digital input/outputs XDIO

Output: Running DIO2 2

Output: Ready DIO1 1

Ground selection J6

Auxiliary voltage output, digital input interlock XD24

Digital input/output ground DIOGND 5

+24 V DC 200 mA 1) +24VD 4

Digital input ground DICOM 3

+24 V DC 200 mA 1) +24VD 2

Run enable DIIL 1

Safety functions module connection X12

Control panel connection X13

Memory unit connection X205

Fault

1) Total load capacity of

these outputs is 4.8 W

(200 mA / 24 V) minus the

power taken by DIO1 and

DIO2.

Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet 9

Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet

Drive type

ACS880-34-

Air flow Losses Type DIN 43653

m3/h W

UN = 400 V

246A-3 2100 5280 170M5408

293A-3 2100 6400 170M5410

363A-3 2100 8000 170M6410

442A-3 2100 10000 170M6411

505A-3 2100 10000 170M6412

585A-3 2100 12600 170M6414

650A-7 2100 14200 170M6414

UN = 500 V

240A-5 2100 5280 170M4410

260A-5 2100 6400 170M5408

302A-5 2100 8000 170M5410

361A-5 2100 8000 170M6410

414A-5 2100 10000 170M6411

460A-5 2100 12600 170M6411

503A-5 2100 14200 170M6412

UN = 690 V

142A-7 2100 5280 170M4409

174A-7 2100 6400 170M4410

210A-7 2100 8000 170M5408

271A-7 2100 10000 170M5410

330A-7 2100 12600 170M6410

370A-7 2100 14200 170M6411

430A-7 2100 16000 170M6411

INPUT

OUTPUT

ACS880-34

V1 W1

(PE) (PE)PE

L1 L2 L3

2a 2b

L1/

L2/

L3/

W1 UDC+UDC-

T1/

T2/

T3/

WARNING! The UDC+ and UDC- terminals of the drive

module must not be used for any other than optional external

brake chopper connection.

10 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet

 







360 °

Rittal TS 131 800

Rittal TS 8612.580

1752.5 (69.00)

Tapping screw M6×12

Torx T30 8 N·m

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