ABB ACH580-34 Installation manual

—

ABB DRIVES FOR HVAC

ACH580-34 drive modules

Quick installation and start-up guide

ENEnglish . . . . . . . 3

DADansk . . . . . . . 23

DEDeutsch . . . . . 45

ESEspañol . . . . . . 67

FISuomi . . . . . . . 89

FRFrançais . . . . . 111

ITItaliano . . . . . 133

NLNederlands . . 155

PLPolski . . . . . . . 177

PTPortuguês . . . 199

SVSvenska . . . . . 221

TRTürkçe . . . . . . 243

中文 ....... 265

3AXD50000424627 Rev E MUL

EFFECTIVE: 2022-09-21

EN – Quick installation and start-up

guide

This guide tells you briefly how to install the drive module into a 800 mm wide Rittal

VX25 enclosure and start-up the drive.

Obey the safety instructions

￭General safety

These instructions are for all personnel who do work on the drive.

Obey the safety instructions of the drive. If you ignore them, injury or

death, or damage to the equipment can occur.

• Keep the drive in its package until you install it. After unpacking, protect the drive

from dust, debris and moisture.

• Use the required personal protective equipment: safety shoes with metal toe cap,

safety glasses, protective gloves and long sleeves, etc. Some parts have sharp

edges.

• When the drive or connected equipment is energized, do not do work on the drive,

motor cable, motor, control cables or control circuits.

• Do not do work on the drive when a rotating permanent magnet motor is

connected to it. A rotating permanent magnet motor energizes the drive, including

its input and output power terminals.

•Do not use the module extraction/installation ramp with plinth heights that exceed

the maximum allowed height.

• Attach the module extraction/installation ramp carefully.

• Make sure that the module does not fall over when you move it on the floor: To

open the support legs, press each leg a little down and turn it aside (1, 2). Whenever

possible attach the module also with chains. Do not tilt the drive module. It is

heavy and its center of gravity is high. The module overturns when tilted more

than 5 degrees. Do not leave the module unattended on a sloping floor.

Do not roll the module on its wheels for a longer distance than what is required

for inserting or extracting the module. To move the module to or from the vicinity

of the cabinet, lay the module on its side on a pallet or equivalent, and use a forklift

or pallet truck.

EN – Quick installation and start-up guide 3

3AUA0000086323

• To prevent the drive module from falling, attach its top lifting lugs with chains to

the cabinet (1) before you push the module into the cabinet and pull it from the

cabinet. Push the module into the cabinet and pull it from the cabinet carefully

preferably with help from another person. Keep a constant pressure with one foot

on the base of the module (2) to prevent the module from falling on its back.

4 EN – Quick installation and start-up guide

￭Electrical safety precautions

These electrical safety precautions are for all personnel who do work on the drive,

motor cable or motor.

Obey these instructions. If you ignore them, injury or death, or damage to the

equipment can occur.

If you are not a qualified electrical professional, do not do installation or

maintenance work.

Do these steps before you begin any installation or maintenance work.

1. Clearly identify the work location and equipment.

2. Disconnect all possible voltage sources. Make sure that re-connection is not

possible. Lock out and tag out.

• Open the main disconnecting device of the drive.

• Open the charging switch if present.

• Open the disconnector of the supply transformer. (The main disconnecting

device in the drive cabinet does not disconnect the voltage from the AC input

power busbars of the drive cabinet.)

• Open the auxiliary voltage switch-disconnector (if present), and all other

possible disconnecting devices that isolate the drive from dangerous voltage

sources.

• If you have a permanent magnet motor connected to the drive, disconnect

the motor from the drive with a safety switch or by other means.

• Disconnect all dangerous external voltages from the control circuits.

• After you disconnect power from the drive, always wait 5 minutes to let the

intermediate circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

5. Measure that the installation is de-energized. Use a quality voltage tester. If the

measurement requires removal or disassembly of shrouding or other cabinet

structures, obey the local laws and regulations applicable to live working (including

– but not limited to – electric shock and arc protection).

• Before and after you measure the installation, verify the operation of the

voltage tester on a known voltage source.

• Make sure that the voltage between the drive input power terminals (L1, L2,

L3) and the grounding (PE) busbar is zero.

• Make sure that the voltage between the drive output terminals (T1/U, T2/V,

T3/W) and the grounding (PE) busbar is zero.

Important! Repeat the measurement also with the DC voltage setting of the

tester. Measure between each phase and ground. There is a risk of dangerous

DC voltage charging due to leakage capacitances of the motor circuit. This

voltage can remain charged for a long time after the drive power-off. The

measurement discharges the voltage.

• Make sure that the voltage between the drive DC terminals (UDC+ and UDC-)

and the grounding (PE) terminal is zero.

6. Install temporary grounding as required by the local regulations.

7. Ask for a permit to work from the person in control of the electrical installation

work.

EN – Quick installation and start-up guide 5

Select the power cables

Select the power cables. Obey local regulations.

•Input power cable: Use symmetrical shielded cable (VFD cable) for the best EMC

performance. NEC installations: Conduit with continuous conductivity is also

allowed and must be grounded on both ends.

•Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce

bearing current and wear and stress on motor insulation and to provide the best

EMC performance. Although not recommended, conductors inside continuously

conductive conduit is allowed in NEC installations. Ground conduit on both ends.

Use separate insulated ground from motor to drive inside the conduit.

•Current rating: Max. load current.

•Voltage rating (minimum): IEC installations: 600 V AC cable is accepted for up to

500 V AC, 750 VAC cable is accepted for up to 600 V AC, 1000 V AC cable is accepted

for up to 690 V AC. NEC installations: 600 V AC cable for 230 V AC motors and

1000 V AC cable for 480 V AC and 600 V AC motors. 600 V AC cable for 230 V AC

and 480 V AC power lines; 1000 V AC cable for 600 V AC power line.

•Temperature rating: IEC installations: Select a cable rated for at least 70 °C

maximum permissible temperature of conductor in continuous use. NEC

installations: Use 75 °C conductors minimum. Insulation temperature can be higher

as long as the ampacity is based on 75 °C conductors.

Select the control cables.

• Use double-shielded twisted-pair cable for analog signals. Use double-shielded

or single-shielded cable for the digital, relay and I/O signals. Do not run 24 V and

115/230 V signals in the same cable.

Protect the drive and input power cable with the correct fuses.

Examine the installation site

Examine the installation site. Make sure that:

• The installation site is sufficiently ventilated or cooled to remove heat from the

drive. See the technical data.

• The ambient conditions of the drive meet the specifications. See the technical

data.

• The material behind, above and below the drive is non-flammable.

• There is sufficient free space around the drive for cooling, maintenance, and

operation. See the free space specifications for the drive.

•Make sure that there are no sources of strong magnetic fields such as high-current

single-core conductors or contactor coils near the drive. A strong magnetic field

can cause interference or inaccuracy in the operation of the drive.

Reform the capacitors

If the drive has not been powered up for a year or more, you must reform the DC link

capacitors. Refer to Related documents (page 291) or contact ABB technical support.

6 EN – Quick installation and start-up guide

Make sure that the drive is compatible with the grounding

system

The standard drive with internal EMC filter +E210 and the ground-to-phase varistor

connected can be installed to a symmetrically grounded TN-S system. If you install

the drive to another system, you may need to disconnect the EMC filter and

ground-to-phase varistor.

Do not install the drive with the EMC filter and the ground-to-phase varistor

connected to a system that they are not suitable for. If you do, it can cause

danger or damage the drive.

Do not install the drive on a corner-grounded or midpoint-grounded delta

system. Disconnecting the EMC filter and ground-to-phase varistor does not

prevent damage to the drive.

TT systems1) 2)

IT systems (ungrounded or high-

resistance grounded)

Symmetrically grounded TN-S

systems (centergrounded wye)

Disconnect VAR wire.Disconnect EMC AC and VAR

wires.

Do not disconnect EMC AC and

VAR wires.

1) A residual current device must be installed in the supply system. In NEC installations the residual current device is

only required at or above 1000 amps.

2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive.

￭Disconnecting instructions

EMC AC and varistor (VAR) grounding wires are located at the top of the circuit board

compartment. Disconnect them (1) and attach them with the nearby plastic clamp (2).

Move the drive to the installation site and unpack it

Move the transport package by pallet truck to the installation site.

To unpack the package:

• Cut the straps.

• Lift the lid.

EN – Quick installation and start-up guide 7

• Lift the sleeve.

• Unpack the top boxes.

• Insert lifting hooks to the drive and LCL filter module lifting lugs (see section

Step-by-step drawings for an installation example in Rittal VX25 800 mm wide

enclosure (page 293)) and lift the modules to the installation place.

￭Drive module package

3AXD50000174287_20210204

Transport package contents

Finger guard1

Pedestal guide plate for the LCL filter module2

Pedestal guide plate for the drive module3

Accessories box4

See the box contents on the following pages.

Center of gravity symbol5

Package for LCL filter fan6

Package for LCL filter pedestal7

Telescopic extraction/installation ramp8

Package for option +H370: Full-size input power cable connection terminals and PE busbar.9

Plywood support10

With option +B051: Clear plastic shrouds box and output cable connection terminals box.11

With option +H370: Also input cable connection terminals box.

8 EN – Quick installation and start-up guide

Lid for sleeve12

Cardboard sleeve13

Cardboard support14–16

Pallet17

Strap18

VCI film or bag19

Drive module with factory installed options and multilingual residual voltage warning sticker,

fastening screws in a plastic bag, integrated control unit, control panel and cable or control

panel with door mounting kit (option +J410), delivery documents, printed multilingual quick

installation and start-up guide.

External control unit(option +P906)21

Edgeboard supports22

Output connection terminals box with

standard drive module configuration

3AXD5000009515

Paper fill1

Output cable connection terminal

T3/W2

Output cable connection terminal

T2/V2

Output cable connection terminal

T1/U2

Grounding terminal5

Cardboard box6

Screws and insulators in a plastic

bag

EN – Quick installation and start-up guide 9

Shroud box (option +B051)

3AXD50000009484

Paper fill1

Clear plastic shroud for output

cabling

Cardboard box cover3

Cardboard box bottom4

Support5

Bands6

Back clear plastic shroud (lower)7

Back clear plastic shroud (upper)8

Front clear plastic shroud9

Clear plastic shroud for input

cabling

Top clear plastic shroud11

Clear plastic shroud for input cable

entry from side

Screws in a plastic bag13

Metallic shroud without ground bar14

Ramp box

3AXD50000476145

Cardboard box1

Combi screws (4 pcs)2

Ramp extension (50 to 150 mm)3

Ramp up to 50 mm4

10 EN – Quick installation and start-up guide

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