ABB OPT-MF-005 User manual

MN1950 Digital I/O Option

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MN1950WEN Contents i

Contents

1 General Information

2 Introduction

2.1 Digital I/O option features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3 Input / Output

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.1 Slot selection and input / output numbering . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.2 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.1.3 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

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ii Contents MN1950WEN

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MN1950WEN General Information 1-1

General Information

1 General Information

This manual is copyrighted and all rights are reserved. This document or attached software may not,

in whole or in part, be copied or reproduced in any form without the prior written consent of ABB.

ABB makes no representations or warranties with respect to the contents hereof and specifically

disclaims any implied warranties of fitness for any particular purpose. The information in this

document is subject to change without notice. ABB assumes no responsibility for any errors that may

appear in this document.

Mint™ is a registered trademark of Baldor, a member of the ABB group.

Windows XP, Windows Vista and Windows 7 are registered trademarks of the Microsoft Corporation.

UL and cUL are registered trademarks of Underwriters Laboratories.

ABB Ltd

Motion Control

6 Bristol Distribution Park

Hawkley Drive

Bristol, BS32 0BF

United Kingdom

Telephone: +44 1454 850000

Fax: +44 1454 859001

E-mail: motionsupport.uk@baldor.com

Web site: www.abbmotion.com

See rear cover for other international offices.

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1-2 General Information MN1950WEN

Product Notice

Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.

This equipment may be connected to other machines that have rotating parts or parts that are

controlled by this equipment. Improper use can cause serious or fatal injury.

Safety Notice

Intended use: Drives incorporating this product are intended for use in stationary ground based

applications in industrial power installations according to the standards EN60204 and VDE0160.

They are designed for machine applications that require variable speed controlled three-phase

brushless AC motors. These drives are not intended for use in applications such as:

Home appliances

Medical instrumentation

Mobile vehicles

Ships

Airplanes.

Unless otherwise specified, the drive is intended for installation in a suitable enclosure. The

enclosure must protect the drive from exposure to excessive or corrosive moisture, dust and dirt or

abnormal ambient temperatures. The installation, connection and control of drives is a skilled

operation, disassembly or repair must not be attempted. In the event that a drive fails to operate

correctly, contact the place of purchase for return instructions.

Precautions

Do not touch any circuit board, power device or electrical connection before you first

ensure that no high voltage is present at this equipment or other equipment to which it is

connected. Electrical shock can cause serious or fatal injury. Only qualified personnel

should attempt to start-up, program or troubleshoot this equipment.

MEDICAL DEVICE / PACEMAKER DANGER: Magnetic and electromagnetic fields in the

vicinity of current carrying conductors and industrial motors can result in a serious health

hazard to persons with cardiac pacemakers, internal cardiac defibrillators,

neurostimulators, metal implants, cochlear implants, hearing aids, and other medical

devices. To avoid risk, stay away from the area surrounding a motor and its current

carrying conductors.

Electrical components can be damaged by static electricity. Use ESD (electrostatic

discharge) procedures when handling this device.

To prevent equipment damage, be certain that input and output signals are powered and

referenced correctly.

To ensure reliable performance of this equipment, be certain that all signals are shielded

correctly.

WARNING

CAUTION

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MN1950WEN Introduction 2-1

Introduction

2 Introduction

2.1 Digital I/O option features

The Digital I/O option is available as a customer-fitted option for the MotiFlex e100 range of

drives. The option adds a number of features to the drive:

Six opto-isolated digital inputs.

Four opto-isolated digital outputs.

The option card may be inserted in either of the expansion slots, located on the top and

bottom panel of the drive.

2.1.1 Installation

Before touching the option card, be sure to discharge static electricity from your

body and clothing by touching a grounded metal surface. Alternatively, wear an

earth strap while handling the card.

1. Choose carefully which of the option

slots (top or bottom) to use. The choice

will often depend on the best route for

the wiring that will lead to the option

card.

2. Pull off the drive’s top or bottom front

panel cover (as appropriate). Remove

the option slot cover’s retaining screw.

3. Insert a screwdriver under the edge of

the option slot cover and gently lever

out the cover.

NOTICE

Figure 2-1: Loosen retaining screw

Figure 2-2: Lift out cover

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2-2 Introduction MN1950WEN

4. Confirm that the correct option card is

being installed. The description is

printed on the leading edge of the card,

furthest from the mounting bracket.

Insert the option card with the main

component side facing towards the

center of the drive. The edges of the

option card should locate behind

retaining brackets inside the drive.

5. Push down the option card until it clicks

into place. The option card’s external

connector plate should finish

approximately level with the 8 posts

along the edge of the option slot.

6. Insert the retaining screw and tighten. If

the screw will not locate in the threaded

socket on the option card, then check

the position of the option card.

The screw must be fitted since it

provides mechanical support and an

electrical chassis connection for the

option card.

7. Push on the drive’s top or bottom front

panel cover until it clicks into place.

Figure 2-1: Insert the option card

Figure 2-2: Click into place

Figure 2-3: Tighten retaining screws

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MN1950WEN Input / Output 3-1

Input / Output

3 Input / Output

3.1 Introduction

All external connections to the Digital I/O option card are made using the 24-pin connector.

The required Weidmüller Minimate B2L 3.5/24 mating connector is supplied.

The digital inputs and outputs are described in the following sections.

3.1.1 Slot selection and input / output numbering

The MotiFlex e100 implements a system of I/O ‘banks’, with each bank allowing up to 32

inputs and outputs. The I/O available as standard on the MotiFlex e100 always resides in

bank 0. The I/O available on option cards resides in bank 1 if the card is inserted in slot 1, or

bank 2 if the card is inserted in slot 2.

The numbering of bank 1 (slot 1) inputs and outputs always starts at 32, since 0-31 are

reserved by bank 0 (even though only DIN0-DIN2 and DOUT0-DOUT1 are used by a

standard MotiFlex e100).

The numbering of bank 2 (slot 2) inputs and outputs always starts at 64, since 0-31 are taken

by bank 0, and 32-63 are taken by bank 1.

This numbering system is summarized in the following table, and in Figures 3-1 and 3-2.

The same numbering system is used when referring to the I/O using the Mint INX and OUTX

keywords; for example DOUT32 is referred to as OUTX(32). See the Mint help file for

details.

Bank/Slot Digital inputs Digital outputs

0 Standard drive,

connector X3 DIN0

DIN1

DIN2

DOUT0

DOUT1

1 Option card, top slot DIN32

DIN33

DIN34

DIN35

DIN36

DIN37

DOUT32

DOUT33

DOUT34

DOUT35

2Option card, bottom slot DIN64

DIN65

DIN66

DIN67

DIN68

DIN69

DOUT64

DOUT65

DOUT66

DOUT67

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3-2 Input / Output MN1950WEN

Figure 3-1: 24-pin connector assignment - slot 1 (top) numbering

Figure 3-2: 24-pin connector assignment - slot 2 (bottom) numbering

DOUT32- 1

DOUT33- 2

DOUT34- 3

DOUT35- 4

Shield 5

Shield 6

DIN32- 7

DIN33- 8

DIN34- 9

DIN35- 10

DIN36- 11

DIN37- 12

13 DOUT32+

14 DOUT33+

15 DOUT34+

16 DOUT35+

17 Shield

18 Shield

19 DIN32+

20 DIN33+

21 DIN34+

22 DIN35+

23 DIN36+

24 DIN37+

- - - - - - - - - - - - - - - - PCB this side - - - - - - - - - - - - - - - - -

DOUT64- 1

DOUT65- 2

DOUT66- 3

DOUT67- 4

Shield 5

Shield 6

DIN64- 7

DIN65- 8

DIN66- 9

DIN67- 10

DIN68- 11

DIN69- 12

13 DOUT64+

14 DOUT65+

15 DOUT66+

16 DOUT67+

17 Shield

18 Shield

19 DIN64+

20 DIN65+

21 DIN66+

22 DIN67+

23 DIN68+

24 DIN69+

- - - - - - - - - - - - - - - - PCB this side - - - - - - - - - - - - - - - - -

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