YASKAWA V1000 MMD User manual

YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 1

ENGLISH

Quick Start Guide

YASKAWA V1000 MMD

IP65 Motor Mounted Drive

Models: 400 V Class, Three-Phase Input: 1.5 to 5.5 kW

MANUAL NO. TOEP C710606 101A

Type: SP-V1M

To properly use the product, read this manual thoroughly

and retain for easy reference, inspection, and maintenance.

Ensure the end user receives this manual.

The V1000 drive in this package is equipped with a special firmware

to operate permanent magnet motors.

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EN 2 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide

YASKAWA Europe GmbH.

tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,

recording, or otherwise, without the prior written permission of YASKAWA. No patent lia-

bility is assumed with respect to the use of the information contained herein. Moreover,

because YASKAWA is constantly striving to improve its high-quality products, the informa-

tion contained in this manual is subject to change without notice. Every precaution has been

taken in the preparation of this manual. Nevertheless, YASKAWA assumes no responsibility

for errors or omissions. Neither is any liability assumed for damages resulting from the use

of the information contained in this publication

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YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide

V1000 MMD

Quick Start Guide

ENGLISH

1 Safety Instructions and General Warnings . . . . . . . . . . 4

2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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EN 4 YASKAWA Europe

TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide

1 Safety Instructions and General Warnings

YASKAWA supplies component parts for use in a wide variety of industrial applications.

The selection and application of YASKAWA products remain the responsibility of the

equipment designer or end user. YASKAWA accepts no responsibility for the way its prod-

ucts are incorporated into the final system design. Under no circumstances should any YAS-

KAWA product be incorporated into any product or design as the exclusive or sole safety

control. Without exception, all controls should be designed to detect faults dynamically and

fail safely under all circumstances. All products designed to incorporate a component part

manufactured by YASKAWA must be supplied to the end user with appropriate warnings

and instructions as to the safe use and operation of that part. Any warnings provided by

YASKAWA must be promptly provided to the end user. YASKAWA offers an express war-

ranty only as to the quality of its products in conforming to standards and specifications pub-

lished in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.

YASKAWA assumes no liability for any personal injury, property damage, losses, or claims

arising from misapplication of its products.

General Warnings

The following conventions are used to indicate Safety messages in this manual:

WARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

• Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from

failure to heed the warnings in this manual.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

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1 Safety Instructions and General Warnings

YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 5

ENGLISH

Safety Warnings

WARNING

Electrical Shock Hazard

• Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.

YASKAWA is not responsible for any modification of the product made by the user. This

product must not be modified.

• Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains

charged even after the power supply is turned off. To prevent electric shock, wait at least five

minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

• Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of AC drives.

• Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

• Make sure the protective earthing conductor complies with technical standards and local

safety regulations.

The leakage current of this drive exceeds 3.5 mA. Therefore, according to IEC 61800-5-1,

automatic power supply interruption in case of discontinuity of the protective earthing

conductor must be provided or a protective earthing conductor with a cross section of at least

10 mm2(Cu) or 16 mm2(Al) must be used.

• Use appropriate equipment for residual current monitoring/detection (RCM/RCD).

This drive can cause a residual current with a DC component in the protective earthing

conductor. Where a residual current operated protective or monitoring device is used for

protection in case of direct or indirect contact, always use an RCM or RCD of type B according

to IEC 60755.

• Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor

case.

• Do not perform work on the drive while wearing loose clothing, jewelry or without eye

protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye

protection before beginning work on the drive.

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1 Safety Instructions and General Warnings

EN 6 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide

• Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious

injury.

Sudden Movement Hazard

• Stay clear of the motor during rotational Auto-Tuning. The motor may start operating

suddenly.

During automatic starting of equipment, the machine may start moving suddenly, which could

result in death or serious injury.

• System may start unexpectedly upon application of power, resulting in death or serious

injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure

covers, couplings, shaft keys, and machine loads before applying power to the drive.

Fire Hazard

• Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply

before applying power.

• Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to the EMC filter inputs L1, L2, L3

and PE.

Do not connect the AC power line to the output motor terminals of the drive. Failure to comply

could result in death or serious injury by fire as a result of drive damage from line voltage

application to output terminals.

• Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of

electrical connections.

CAUTION

Burn Hazard

• Do not touch the heatsink or braking resistor hardware until a powered-down cooling

period has elapsed.

WARNING

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1 Safety Instructions and General Warnings

YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 7

ENGLISH

NOTICE

Equipment Hazard

• Observe proper electrostatic discharge procedures (ESD) when handling the drive and

circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

• Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

• Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

• Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

• Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.

The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical

Amperes, 480 Vac maximum (400 V Class).

• Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use

shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

• Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.

Carefully review the braking option instruction manual when connecting a braking option to the

drive.

• Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

YASKAWA is not responsible for modification of the product made by the user. This product

must not be modified.

• Check all the wiring to ensure that all connections are correct after installing the drive and

connecting other devices.

Failure to comply could result in damage to the drive.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or

overvoltage protection devices to the output of the drive.

Using unapproved filters could result in damage to the drive or motor equipment.

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1 Safety Instructions and General Warnings

EN 8 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide

Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1, and it fully com-

plies with the Low Voltage Directive.

The drive is designed to comply with protection degree IP65.

Precautions for Using the Safe Disable Function

The Safe Disable function can be utilized to perform a safe stop according to the EN60204-

1, stop category 0 (Uncontrolled stop by power removal). It is designed to meet the require-

ments of the ISO 13849-1, Safety Category 3, PL d and EN61508, SIL2. Refer to the Tech-

nical Manual for details about the application of this function.

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ENGLISH

2 Mechanical Installation

YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 9

2 Mechanical Installation

Upon Receipt

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup-

plier.

• Verify receipt of the correct model by checking the information on the nameplate. If you

have received the wrong model contact your supplier.

Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the

conditions listed below.

Environment Conditions

Installation Area Indoors

Ambient Temperature -10C to +40C

Do not allow ice to develop on the drive.

Humidity 95% RH or less and free of condensation

Storage Temperature -20 C to +60 C

Surrounding Area

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

Altitude 1000 m or less

Vibration 10 - 20 Hz at 9.8 m/s2, 20 to 55 Hz at 5.9 m/s2

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2 Mechanical Installation

EN 10 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide

Dimensions

When using the Wall Mount Version of the drive, always install the drive in an upright posi-

tion.

Note:

Leave at least 50 mm distance between cable gland and next device or wall.

Note:

Input cable gland cable can be fitted to left or right hand side.

Model

V1MCA

Dimensions (mm) Weight

(kg)

Fig. W H D W1 W2 W3 H1 H2 H3 D1 D2 d

Motor Mount Version

400004A

A 216.5 293.3 186.6 241.6 128 - 234 - - 112.4 170 -

n.d.

400005A 5.3

400007A 5.7

400009A 5.7

400011A n.d.

Wall Mount Version

400004A

B 216.5 293.3 186.6 241.6 142.5 110 234 115 3 131.6 206 M6

n.d.

400005A n.d.

400007A n.d.

400009A n.d.

400011A n.d.

Fig. BFig. A

H2 H3

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