YASKAWA CIMR-JC User manual

Quick Start Guide

YASKAWA AC Drive J1000

Compact V/f Control Drive

Models: 200 V Class, Three-Phase Input: 0.1 to 5.5 kW

200 V Class, Single-Phase Input: 0.1 to 2.2 kW

400 V Class, Three-Phase Input: 0.2 to 5.5 kW

MANUAL NO. TOEP C710606 27A

Type: CIMR-JC

To properly use the product, read this manual thoroughly

and retain for easy reference, inspection, and maintenance.

Ensure the end user receives this manual.

EN2 YASKAWA Electric TOEP C710606 27 AC Drive - J1000 Quick Start Guide

YASKAWA Electric TOEP C710606 27A AC Drive - J1000 Quick-Start-Guide

J1000

Quick Start Guide

ENGLISH

1 Safety Instructions and General Warnings ..................... 2

2 Mechanical Installation...................................................... 7

3 Electrical Installation......................................................... 9

4 Keypad Operation.............................................................. 16

5 Start Up............................................................................... 18

6 Parameter Table................................................................. 22

7 Troubleshooting................................................................. 25

8 Instructions for UL and cUL.............................................. 28

EN4 YASKAWA Electric TOEP C710606 27 AC Drive - J1000Quick Start Guide

1 Safety Instructions and General Warnings

Yaskawa Electric supplies component parts for use in a wide variety of industrial applica-

tions. The selection and application of Yaskawa products remain the responsibility of the

equipment designer or end user. Yaskawa accepts no responsibility for the way its products

are incorporated into the final system design. Under no circumstances should any Yaskawa

product be incorporated into any product or design as the exclusive or sole safety control.

Without exception, all controls should be designed to detect faults dynamically and fail

safely under all circumstances. All products designed to incorporate a component part man-

ufactured by Yaskawa must be supplied to the end user with appropriate warnings and

instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa

must be promptly provided to the end user. Yaskawa offers an express warranty only as to

the quality of its products in conforming to standards and specifications published in the

manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa

assumes no liability for any personal injury, property damage, losses, or claims arising from

misapplication of its products.

General Warnings

The following conventions are used to indicate Safety messages in this manual:

WARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

• Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from

failure to heed the warnings in this manual.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

1 Safety Instructions and General Warnings

YASKAWA Electric TOEP C710606 27 AC Drive - J1000 Quick Start Guide EN5

ENGLISH

Safety Warnings

NOTICE

Indicates a property damage message.

WARNING

Electrical Shock Hazard

• Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.

Yaskawa is not responsible for any modification of the product made by the user. This product

must not be modified.

• Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains

charged even after the power supply is turned off. The charge indicator LED will extinguish

when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute

after all indicators are off and measure the DC bus voltage level to confirm safe level.

• Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of AC drives.

• Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

• Make sure the protective earthing conductor complies with technical standards and local

safety regulations.

The leakage current of this drive exceeds 3.5 mA. Therefore, according to IEC 61800-5-1,

automatic power supply interruption in case of discontinuity of the protective earthing

conductor must be provided or a protective earthing conductor with a cross section of at least

10 mm2(Cu) or 16 mm2(Al) must be used.

• Use appropriate equipment for residual current monitoring/detection (RCM/RCD).

This drive can cause a residual current with a DC component in the protective earthing

conductor. Where a residual current operated protective or monitoring device is used for

protection in case of direct or indirect contact, always use an RCM or RCD of type B according

to IEC 60755.

• Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor

case.

1 Safety Instructions and General Warnings

EN6 YASKAWA Electric TOEP C710606 27 AC Drive - J1000 Quick Start Guide

• Do not perform work on the drive while wearing loose clothing, jewelry or without eye

protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye

protection before beginning work on the drive.

• Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious

injury.

Sudden Movement Hazard

• System may start unexpectedly upon application of power, resulting in death or serious

injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure

covers, couplings, shaft keys, and machine loads before applying power to the drive.

Fire Hazard

• Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply

before applying power.

• Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/

L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase power).

Do not connect the AC power line to the output motor terminals of the drive. Failure to comply

could result in death or serious injury by fire as a result of drive damage from line voltage

application to output terminals.

• Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of

electrical connections.

CAUTION

Crush Hazard

• Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive

falling.

WARNING

1 Safety Instructions and General Warnings

YASKAWA Electric TOEP C710606 27 AC Drive - J1000 Quick Start Guide EN7

ENGLISH

Burn Hazard

• Do not touch the heatsink or braking resistor hardware until a powered-down cooling

period has elapsed.

NOTICE

Equipment Hazard

• Observe proper electrostatic discharge procedures (ESD) when handling the drive and

circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

• Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

• Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

• Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

• Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.

The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical

Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).

• Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use

shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

• Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.

• Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

Yaskawa is not responsible for modification of the product made by the user. This product must

not be modified.

CAUTION

1 Safety Instructions and General Warnings

EN8 YASKAWA Electric TOEP C710606 27 AC Drive - J1000 Quick Start Guide

Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1: 2007, and it fully

complies with the Low Voltage Directive. The following conditions must be met to maintain

compliance when combining this drive with other devices:

Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3

in accordance with IEC664.

Ground the neutral point of the main power supply for 400 V Class drives.

Precautions for UL/cUL Standards Compliance

This drive is tested in accordance with UL standard UL508C and complies with UL require-

ments.

• Check all the wiring to ensure that all connections are correct after installing the drive and

connecting other devices.

Failure to comply could result in damage to the drive.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or

overvoltage protection devices to the output of the drive.

Using unapproved filters could result in damage to the drive or motor equipment.

NOTICE

ENGLISH

2 Mechanical Installation

YASKAWA Electric TOEP C710606 27 AC Drive - J1000 Quick Start Guide EN9

2 Mechanical Installation

Upon Receipt

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup-

plier.

• Verify receipt of the correct model by checking the information on the nameplate. If you

have received the wrong model contact your supplier.

Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the

conditions listed below.

Environment Conditions

Installation Area Indoors

Ambient Temperature

-10 °C to +50 °C

When using an enclosure panel, install a cooling fan or air conditioner in the

area to ensure that the air temperature inside the enclosure does not exceed the

specified levels.

Do not allow ice to develop on the drive.

Humidity 95% RH or less and free of condensation

Storage Temperature -20 °C to +60 °C

Surrounding Area

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

•chlorides

• direct sunlight

Altitude 1000 m or less

Vibration 10 - 20 Hz at 9.8 m/s2, 20 - 55 Hz at 5.9 m/s2

Orientation Install the drive vertically to maintain maximum cooling effects.

2 Mechanical Installation

EN10 YASKAWA Electric TOEP C710606 27 AC Drive - J1000 Quick Start Guide

Installation Orientation and Spacing

Always install the drive in an upright position.

Leave space around the unit for proper cooling

as shown in the figure on the right.

Note: Several units can be installed closer

together than shown in the figure by

using “Side-by-Side” mounting. For

details please refer to the instruction

manual.

Dimensions

Model

CIMR-JC Dimensions (mm) Weight

(kg)

W H D W1 H1 H2 D1 D2 d

BA0001 68 128 76 56 118 5 6.5 67.5 M4 0.6

BA0002 68 128 76 56 118 5 6.5 67.5 M4 0.6

BA0003 68 128 118 56 118 5 38.5 109.5 M4 1.0

BA0006 108 128 137.5 96 118 5 58 129 M4 1.7

BA0010 108 128 154 96 118 5 58 145.5 M4 1.8

2A0001 68 128 76 56 118 5 6.5 67.5 M4 0.6

2A0002 68 128 76 56 118 5 6.5 67.5 M4 0.6

2A0004 68 128 108 56 118 5 38.5 99.5 M4 0.9

2A0006 68 128 128 56 118 5 58.5 119.5 M4 1.1

2A0010 108 128 129 96 118 5 58 120.5 M4 1.7

2A0012 108 128 137.5 96 118 5 58 129 M4 1.7

2A0020 140 128 143 128 118 5 65 134.5 M4 2.4

4A0001 108 128 81 96 118 5 10 72.5 M4 1.0

4A0002 108 128 99 96 118 5 28 90.5 M4 1.2

4A0004 108 128 137.5 96 118 5 58 129 M4 1.7

4A0005 108 128 154 96 118 5 58 145.5 M4 1.7

4A0007 108 128 154 96 118 5 58 145.5 M4 1.7

4A0009 108 128 154 96 118 5 58 145.5 M4 1.7

4A0011 140 128 143 128 118 5 65 134.5 M4 2.4

30mm 30mm

100mm

100mm Air

Air

H2 H1

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